Multiquip DCA-25USI2XF operation manual DCA-25USIXF- Control BOX Assy

Page 55

DCA-25USIXF— CONTROL BOX ASSY.

CONTROL BOX ASSY. (DCAUSIXF ONLY)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M1215000612

CONTROL BOX

1

 

2

0601808820

CIRCUIT BREAKER, 3P 60A

1

 

3

0021005080

MACHINE SCREW

4

 

4

0601823240

RECTIFIER

2

 

5

0021004040

MACHINE SCREW

1

 

5A

0040004000

WASHER, LOCK

1

 

5B

0041204000

WASHER, FLAT

1

 

6

0601842384

RESISTOR, 20W 50 OHM

1

 

7

0027104010

MACHINE SCREW

2

 

8

0601815759

TERMINAL BOARD

1

 

8A

M9521000004

DECAL; TERMINAL SYMBOL

1

 

9

0027104020

MACHINE SCREW

4

 

10

0601823863

RELAY UNIT

2

 

11

0027104016

MACHINE SCREW

4

 

12

0601820671

AUTOMATIC VOLTAGE REGULATOR

1

 

13

0027105016

MACHINE SCREW

4

 

14

0601806115

CURRENT TRANSFORMER, 50/5A

3

 

15

0027106016

MACHINE SCREW

6

 

16

0601820845

OVER CURRENT RELAY

1

S/N 8100001~8100586

16

0601820847

OVER CURRENT RELAY

1

S/N 8100587 AND ABOVE

17

0601820846

OVER CURRENT RELAY

1

S/N 8100001~8100586

17

0601820848

OVER CURRENT RELAY

1

S/N 8100587 AND ABOVE

18

0027104016

MACHINE SCREW

2

 

18A

0207004000

HEX, NUT

2

 

19

M1213500203

CONTROL BOX COVER

1

 

20

0016906016

HEX, HEAD BOLT

4

 

21

 

SELECTOR SWITCH

1

S/N 8100001~8101735

 

 

............................................................................................

ORDER ITEMS W/#

21#

M1270100104

SELECTOR SWITCH

1

S/N 8101736 AND ABOVE

21A

M1550002504

DECAL; SELECTOR SWITCH NUMBER

S/N 8100001~8101735

21A#

M1550002604

DECAL; SELECTOR SWITCH NUMBER

S/N 8101736 AND ABOVE

22

M1215601204

SWITCH BRACKET

1

S/N 8100001~8101735

22#

M1215600204

SWITCH BRACKET

1

S/N 8101736 AND ABOVE

23

0027103010

MACHINE SCREW

4

S/N 8100001~8101735

23#

0027104030

MACHINE SCREW

4

S/N 8101736 AND ABOVE

23A#

0207004000

HEX, NUT

4

S/N 8101736 AND ABOVE

24

0016906016

HEX, HEAD BOLT

4

 

25

0330000160

EDGING

1

S/N 8100001~8101735

25#

0330000150

EDGING

1

S/N 8101736 AND ABOVE

26

M1215601104

SWITCH COVER

1

S/N 8100001~8101735

26#

M1213600404

SWITCH COVER

1

S/N 8101736 AND ABOVE

26-1#

0228800060

RUBBER SEAL

1

S/N 8101736 AND ABOVE

26-2#

0228800108

RUBBER SEAL

1

S/N 8101736 AND ABOVE

26-3#

0317700180

RUBBER SEAL

1

S/N 8101736 AND ABOVE

27

0016906016

HEX, HEAD BOLT

3

S/N 8100001~8101735

27#

0016906016

HEX, HEAD BOLT

6

S/N 8101736 ~AND ABOVE

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 55

Image 55
Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Injury PeopleDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationMounting Outdoor InstallationIndoor Installation When connecting the generator Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelOutput Terminal Panel DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUMMaximum Amps Voltage Selector SwitchDCA-25USI Gauge READING/TERMINAL Panel Connections Generator OutputVoltagesReading Voltage Voltage selector switchChange-Over Switch DCA-25USI Gauge READING/TERMINAL Panel Connections3Ø 208V/1Ø120V Output Terminal Lug Voltages Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesFuel Check DCA-25USIXF/DCA-25USI2XF- SetupCircuit Breakers Lubrication OilRefueling Procedure DCA-25USIXF/DCA-25USI2XF- SetupRefueling Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureBefore Starting Engines exhaust contains harmful emissionsIgnition Switch Start Position Oil Pressure Gauge Automatic Shut-down System DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureNormal Shut-down Procedure Emergency Shut-down ProcedureDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Check the wheel and drum for free rotation DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrake Adjustment BrakesSuspension DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTires/Wheels/Lug Nuts TireWear/InflationLug Nut Torque Requirements DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy 0199901600 M9602000003M9200200004 0150000018DCA-25USI2XF- Engine and Radiator Assy 0150000016 M19232001248944567412 M9200100904DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy0039308000 M1230700003M9220000004 M9220000104DCA-25USIXF/DCA-25USI2XF- Battery Assy 0602220920 0602220185M9310500014 M9103000304DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333003013 M1332000512M1333200304 M1333300204DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605516090 M13630013020605505072 0605501098DCA-25USIXF- Enclosure Assy 0603306797 PLUG, 1-1/2 0016910030 M1413002502M1493000004 M1413100003DCA-25USIXF- Enclosure Assy M1445400103 M144530010327A M1495300504 27B M1495300604DCA-25USIXF- Enclosure Assy M1435000903 51A C931250000452A 0030006000 M9112100504DCA-25USI2XF- Enclosure Assy M1423002402 M1413003902M1493000704 M1413600004DCA-25USI2XF- Enclosure Assy 35A M1493305204 M144330220334A M1493305104 M1443400103DCA-25USI2XF- Enclosure Assy M1433001103 58A C931250000459A 0030006000 M1433300003DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0228901220 02292007900314500560 0229200630DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel