Multiquip operation manual DCA-25USIXF/DCA-25USI2XF- Generator Control Panel

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DCA-25USIXF/DCA-25USI2XF— GENERATOR CONTROL PANEL

Figure 6. Generator Control Panel

The definitions below describe the controls and functions of the "Generator Control Panel " (Figure 6).

1.Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz ±1 Hz.

2.Voltage Regulator Control – Allows ±15% manual adjustment of the generator’s output voltage.

3.Ammeter Change-Over Switch – This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off. This switch does not effect the generator output in any fashion, it is for current reading only.

4.Main Circuit Breaker – This three-pole, 60 amp main breaker is provided to protect the UVWO output terminals from overload.

5.Voltmeter Change-Over Switch – This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

6.AC Voltmeter – Indicates the output voltage present at the UVWO terminals.

7.AC Ammeter – Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase-selector switch.

Located behind the generator control panel is the Generator Control Box. This box contains some of the necessary electronic components required to make the genertator function.

The “Control Box” is equipped with the following major components:

Over-Current Relay

Voltage Rectifer

Starter Relay

Three Pole Circuit Breaker

Current Transformer

Voltage Selector Switch

Remember the overcurrent relay monitors the current flowing from the UWVO output terminals to the

NOTE load.

In the event of a short circuit or over current condition, it will automatically trip the main 60 amp breaker.

To restore power to the UWVO output terminals, press the reset button on the overcurrent relay and place the main circuit breaker in the closed position (ON).

PAGE 20 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #8 (05/08/09)

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Contents Model DCA-25USIXF Model DCA-25USI2XF Diesel engine exhaust and some DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNINGDCA-25USIXF/DCA-25USI2XF-TABLE of Contents DCA-25USIXF/DCA-25USI2XF- Parts Ordering Procedures Ordering parts has never been easierDCA-25USIXF/DCA-25USI2XF- Specifications Generator SpecificationsDCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and Front DimensionsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Hazard SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols General Safety DCA-25USIXF/DCA-25USI2XF- Rules for Safe OperationInjury People Carbon monoxide gasMaintenance Safety DCA-25USIXF/DCA-25USI2XF- Rules for Safe OperationBattery Safety Use well insulated gloves when picking up the batteryDeath Towing and Transporting Safety Guidelines section in this manualDCA-25USIXF/DCA-25USI2XF- Decals Generator DecalsDCA-25USIXF/DCA-25USI2XF- Decals DCA-25USIXF/DCA-25USI2XF- Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingDCA-25USIXF/DCA-25USI2XF- General Information  Two auxilliary circuit breakers, 250V @50 ampsDCA-25USIXF/DCA-25USI2XF- Major Components Major ComponentsDCA-25USIXF/DCA-25USI2XF- Generator Control Panel Generator Control PanelDCA-25USIXF/DCA-25USI2XF- Engine Operating Panel Engine Operating PanelOutput Terminal Familiarization DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Panel DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel 120VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Motors and motor-drivenVoltage Selector Switch DCA-25USI Gauge READING/TERMINAL Panel ConnectionsGenerator OutputVoltages Maximum AmpsVoltage selector switch Change-Over SwitchDCA-25USI Gauge READING/TERMINAL Panel Connections Reading VoltageThree-Phase Position Uvwo Terminal Output Voltages3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-25USIXF/DCA-25USI2XF- Setup Circuit BreakersLubrication Oil Fuel CheckRefueling DCA-25USIXF/DCA-25USI2XF- SetupRefueling Procedure Cleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Must be less than 50%Battery Battery Cable InstallationWiring AlternatorDCA-25USIXF/DCA-25USI2XF- Generator START-UP Procedure Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN Procedure Normal Shut-down ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationDCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Tires/Wheels/Lug NutsTireWear/Inflation SuspensionStart all wheel lug nuts by hand DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceLug Nut Torque Requirements DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Engine Wiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring Diagram Generator Wiring DiagramStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Generator Generator TroubleshootingSample Parts List DCA-25USIXF/DCA-25USI2XF- Explanation of Code in RemarksDCA-25USIXF/DCA-25USI2XF- Suggested Spare Parts Qty DescriptionDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy M9602000003 M92002000040150000018 0199901600DCA-25USI2XF- Engine and Radiator Assy M1923200124 8944567412M9200100904 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy Output Terminal AssyM1230700003 M9220000004M9220000104 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy 0602220185 M9310500014M9103000304 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1332000512 M1333200304M1333300204 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy M1363001302 06055050720605501098 0605516090DCA-25USIXF- Enclosure Assy M1413002502 M1493000004M1413100003 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy M1445300103 27A M149530050427B M1495300604 M1445400103DCA-25USIXF- Enclosure Assy 51A C9312500004 52A 0030006000M9112100504 M1435000903DCA-25USI2XF- Enclosure Assy M1413003902 M1493000704M1413600004 M1423002402DCA-25USI2XF- Enclosure Assy M1443302203 34A M1493305104M1443400103 35A M1493305204DCA-25USI2XF- Enclosure Assy 58A C9312500004 59A 0030006000M1433300003 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0229200790 03145005600229200630 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Tel Fax 972