Multiquip
DCA-45US1
operation manual
DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
Specifications
Install
Explanation of Chart
Connecting Loads
Dimension
Maintenance
DCA-45USI PRE-SETUP
Battery
Parts Ordering Procedures
Brake Adjustment
Page 2
PAGE 2 —
DCA-45USI
— OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05)
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Contents
DCA-45USI
2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
Heres HOW to GET Help
Wilmington Ave Carson, CA
Table of Contents
Parts Ordering Procedures
When ordering parts Please supply the following information
DCA-45USI Specifications
DCA-45USI Dimensions Side and Front
Dimensions
DCA-45USI Safety Message Alert Symbols
For Your Safety and the Safety of Others
DCA-45USI Safety Message Alert Symbols
General Safety
DCA-45USI Rules for Safe Operation
DCA-45USI Rules for Safe Operation
Radiator
Battery
Transporting
Towing Safety Precautions
Emergencies
DCA-45USI Installation
Typical Generator Grounding Application
Outdoor Installation
Mounting
DCA-45USI -TOWING Safety Precautions
DCA-45USI -TRAILER Specifications
Explanation of Chart
DCA-45USI Generator Decals
DCA-45USI Generator Decals
DCA-45USI General Information
Three auxilliary circuit breakers, @50 amps
DCA-45USI Major Components
DCA-45USI Generator Control Panel
Generator Control Panel
Fuel Leak Detected Alarm This indicates that liquid
Water Temperature Lamp Indicates that the water
Fuel FilterWater Level Alarm Lamp This lamp turns
DCA-45USI Engine Operating Panel
Output Terminal Familiarization
DCA-45USI Output Terminal Panel Familiarization
Output Terminal Panel
DCA-45USI Output Terminal Panel Familiarization
120VAC Gfci Receptacles
Blower Fan
Connecting Loads
Over Current Relay
DCA-45USI Load Application
Single Phase Load
Three Phase Load
If 3Ø load kVA is not given on
Generator Amperage
Voltage Selector Switch
Voltage Selector Switch Locking Button
Generator OutputVoltages
Reading Amperage
How to Read the OutputTerminal Gauges
DCA-45USI Gauge Reading
Reading Voltage
3Ø 240/139 Output Terminal Lug Voltages
DCA-45USI Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø 208V/1Ø120V Output Terminal Lug Voltages
3Ø 480/277 Output Terminal Lug Voltages
1Ø 240V/120V Output Terminal Lug Voltages
Lubrication Oil
DCA-45USI PRE-SETUP
Circuit Breakers
Fuel Check
Inhaling fumes
Refueling Procedure
When refueling
ALWAYS! place trailer on firm level ground before refueling
Must be less than 50%
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Operation Freezing Weather
Alternator
Battery Cable Installation
Wiring
Piping and Hose Connection
DCA-45USI Generator START-UP Procedure
Before Starting
DCA-45USI Generator START-UP Procedure
38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
Automatic Shut-down System
Normal Shut-down Procedure
Emergency Shut-down Procedure
DCA-45USI Maintenance
Replacing Oil Filter
Air Removal
Check Oil Level
Replacing Fuel Filter
Brakes
DCA-45USI -TRAILER Brakes Maintenance
Brake Adjustment
Hydraulic Surge Brakes
TireWear/Inflation
DCA-45USI -TRAILER Maintenance
Tires/Wheels/Lug Nuts
Suspension
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
DCA-45USI -TRAILERWIRING Diagram
Trailer/Towing Vehicle Wiring Diagram
DCA-45USI Enginewiring Diagram
DCA-45USI Enginewiring Diagram
DCA-45USI Generatorwiring Diagram
Generator Wiring Diagram
DCA-45USI -TROUBLESHOOTING Generator
Explanation of Code in Remarks Column
Items Found In the Items Number Column
DCA-45USI Suggested Spare Parts
Qty Description
DCA-45USI Generator Assy
0010310035
B3110100202
8051070003
0042510000
DCA-45USI Control BOX Assy
KAF361101039
M1214000102
0601808825
0021005080
56 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
DCA-45USI Control BOX Assy
DCA-45USI Engine and Radiator Assy
0605000048
M1924200014
897049-7081
0030010000
Engine & Radiator Assy
0603306395
0603300285
0605511395
0602021070
DCA-45USI Outputterminal Assy
DCA-45USI Outputterminal Assy
DCA-45USI Battery Assy
M9103000304
0602220187
M9310500014
0602220920
DCA-45USI Muffler Assy
M1334000003
M1331100102
0017112030
0602320101
DCA-45USI Fueltank Assy
0605501072
M1364000102
0605505070
0605516090
DCA-45USI Enclosure Assy
DCA-45USI Enclosure Assy
72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
27A 0040016000
26A 0040016000
26B 0041216000
27B 0041216000
74 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
50A M1494400104
49A M1494400404
M1454000103
M1454000503
DCA-45USI Rubber Seals Assy
0228900900
0229200950
0228901385
0229400900
DCA-45USI Nameplate and Decals Assy
M1550000204
M1511400002
M1511400102
M15000020
Effective October 1, 2002 Terms and Conditions of Sale Parts
DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05
Your Local Dealer is
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