Multiquip DCA-45US1 DCA-45USI Load Application, Single Phase Load, Three Phase Load

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DCA-45USI — LOAD APPLICATION

Single Phase Load

Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.

If wattage is not given on the equipment's

NOTE name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.

WATTS l VOLTAGE x AMPERAGE

The power factor of this generator is 0.8. See Table 4 below when connecting loads.

 

 

 

Table 4. Power Factor By Load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Type Of Load

 

 

 

 

Power Factor

 

 

 

 

 

 

 

 

 

 

 

 

 

Single-phase induction motors

 

0.4 - 0.75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric heaters, incandescent

 

1.0

 

 

 

 

lamps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluorescent lamps, mercury lamps

 

0.4 - 0.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electronic devices, communication

 

1.0

 

 

 

 

equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common power tools

 

 

 

 

 

0.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 5. Cable Selection (60 Hz, Single Phase Operation)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current in

Load In Watts

 

 

 

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amperes

At 120

 

At 240

 

#10 Wire

 

#12 Wire

#14 Wire

 

#16 Wire

 

 

 

Volts

 

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

 

600

 

1000 ft.

 

600

ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

600

 

1200

 

500

ft.

 

300

ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.5

900

 

1800

 

350

ft.

 

200

ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1200

 

2400

 

250

ft.

 

150

ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

1800

 

3600

 

150

ft.

 

100

ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

2400

 

4800

 

125

ft.

 

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Three Phase Load

When calculating the power requirements for 3-phase power use the following equation:

Motors and motor-driven

NOTEequipment draw much greater current for starting than during operation.

An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. See Table 5.

zWhen connecting a resistance load such as an incandescent lamp or electric heater, a capacity of up to the generating set’s rated output (kW) can be used.

zWhen connecting a fluorescent or mercury lamp, a capacity of up to the generating set’s rated output (kW) multiplied by 0.6 can be used.

zWhen connecting an electric drill or other power tools, pay close attention to the required starting current capacity.

When connecting ordinary power tools, a capacity of up to the generating set’s rated output (kW) multiplied by 0.8 can be used.

CAUTION:

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

If 3Ø load (kVA) is not given on

NOTEthe equipment nameplate, approximate 3Ø load output maybe determined by multiplying voltage by amperage by 1.732.

DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 27

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Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and FrontFor Your Safety and the Safety of Others DCA-45USI Safety Message Alert SymbolsDCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General SafetyRadiator DCA-45USI Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsTypical Generator Grounding Application DCA-45USI InstallationMounting Outdoor InstallationDCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER SpecificationsDCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General InformationDCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control PanelDCA-45USI Engine Operating Panel Water Temperature Lamp Indicates that the waterFuel FilterWater Level Alarm Lamp This lamp turns Fuel Leak Detected Alarm This indicates that liquid DCA-45USI Output Terminal Panel Familiarization Output Terminal Panel Output Terminal Familiarization 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel FamiliarizationConnecting Loads Over Current RelayBlower Fan If 3Ø load kVA is not given on Single Phase LoadThree Phase Load DCA-45USI Load ApplicationGenerator OutputVoltages Voltage Selector SwitchVoltage Selector Switch Locking Button Generator AmperageReading Voltage How to Read the OutputTerminal GaugesDCA-45USI Gauge Reading Reading Amperage3Ø 208V/1Ø120V Output Terminal Lug Voltages DCA-45USI Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesFuel Check DCA-45USI PRE-SETUPCircuit Breakers Lubrication OilALWAYS! place trailer on firm level ground before refueling Refueling ProcedureWhen refueling Inhaling fumesOperation Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Piping and Hose Connection Battery Cable InstallationWiring AlternatorBefore Starting DCA-45USI Generator START-UP ProcedureDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Normal Shut-down Procedure Emergency Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Replacing Fuel Filter Air RemovalCheck Oil Level Replacing Oil FilterHydraulic Surge Brakes DCA-45USI -TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-45USI -TRAILER MaintenanceTires/Wheels/Lug Nuts TireWear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring DiagramDCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-45USI Suggested Spare PartsDCA-45USI Generator Assy 0042510000 B31101002028051070003 0010310035DCA-45USI Control BOX Assy 0021005080 M12140001020601808825 KAF36110103956 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 0030010000 M1924200014897049-7081 0605000048Engine & Radiator Assy 0602021070 06033002850605511395 0603306395DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy 0602220920 0602220187M9310500014 M9103000304DCA-45USI Muffler Assy 0602320101 M13311001020017112030 M1334000003DCA-45USI Fueltank Assy 0605516090 M13640001020605505070 0605501072DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 27B 0041216000 26A 004001600026B 0041216000 27A 004001600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000503 49A M1494400404M1454000103 50A M1494400104DCA-45USI Rubber Seals Assy 0229400900 02292009500228901385 0228900900DCA-45USI Nameplate and Decals Assy M15000020 M1511400002M1511400102 M1550000204Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is