Multiquip DCA-45US1 Must be less than 50%, Cleaning the Radiator, Air Cleaner Fan Belt Tension

Page 34

DCA-45USIPRE-SETUP

Coolant (Ethylane Glycol [Green] / Water — 50/50 mix)

Use only drinkable tap water. If hard water or water with many impurities is used, the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced.

An anticorrosion additive added to the water will help prevent deposits and corrosion in the cooling system. See the engine manual for further details.

CAUTION:

Ifaddingcoolant/antifreeze mix to the radiator, DO NOT remove the radiator cap until the unit has

completely cooled. The possibility of hot!

coolant exists which can cause severe burns.

Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the "H" and the "L" markings.

Table 12. Coolant Capacity

Engine and Radiator

5.3 Gal. (20 L)

 

 

Reserve Tank

0.26 Gal. (1L)

 

 

NOTE

When the antifreeze is mixed with

water, the antifreeze mixing ratio

 

 

must be less than 50%.

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the negative battery terminal disconnected.

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in accordance with the Isusu Engine Owner's Manual.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the Isuzu

Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 10 to 15

mm(Figure 38) when depressed with the thumb as shown below.

Operation Freezing Weather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 13) has been added.

Table 13. Anti-Freeze Operating Temperatures

Vol %

Freezing Point

Boiling Point

 

 

 

 

Anti-Freeze

°C

°F

°C

°F

 

 

 

 

 

 

40

-24

-12

106

222

 

 

 

 

 

50

-37

-34

108

226

 

 

 

 

 

Figure 36. Fan Belt Tension

CAUTION:

NEVER! place hands near the belts or fan while the generator set is running.

PAGE 34 — DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05)

Image 34
Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-45USI Specifications DCA-45USI Dimensions Side and Front DimensionsDCA-45USI Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-45USI Safety Message Alert Symbols General Safety DCA-45USI Rules for Safe OperationDCA-45USI Rules for Safe Operation RadiatorBattery TransportingTowing Safety Precautions EmergenciesDCA-45USI Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-45USI -TOWING Safety Precautions DCA-45USI -TRAILER Specifications Explanation of ChartDCA-45USI Generator Decals DCA-45USI Generator Decals DCA-45USI General Information Three auxilliary circuit breakers, @50 ampsDCA-45USI Major Components DCA-45USI Generator Control Panel Generator Control PanelFuel Leak Detected Alarm This indicates that liquid Water Temperature Lamp Indicates that the waterFuel FilterWater Level Alarm Lamp This lamp turns DCA-45USI Engine Operating PanelOutput Terminal Panel DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Familiarization DCA-45USI Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsBlower Fan DCA-45USI Load Application Single Phase LoadThree Phase Load If 3Ø load kVA is not given onGenerator Amperage Voltage Selector SwitchVoltage Selector Switch Locking Button Generator OutputVoltagesReading Amperage How to Read the OutputTerminal GaugesDCA-45USI Gauge Reading Reading Voltage3Ø 240/139 Output Terminal Lug Voltages DCA-45USI Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesLubrication Oil DCA-45USI PRE-SETUPCircuit Breakers Fuel CheckInhaling fumes Refueling ProcedureWhen refueling ALWAYS! place trailer on firm level ground before refuelingMust be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherAlternator Battery Cable InstallationWiring Piping and Hose ConnectionDCA-45USI Generator START-UP Procedure Before StartingDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Emergency Shut-down Procedure Normal Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Replacing Oil Filter Air RemovalCheck Oil Level Replacing Fuel FilterBrakes DCA-45USI -TRAILER Brakes MaintenanceBrake Adjustment Hydraulic Surge BrakesTireWear/Inflation DCA-45USI -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-45USI -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram DCA-45USI Generatorwiring Diagram Generator Wiring DiagramDCA-45USI -TROUBLESHOOTING Generator Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-45USI Suggested Spare Parts Qty DescriptionDCA-45USI Generator Assy 0010310035 B31101002028051070003 0042510000DCA-45USI Control BOX Assy KAF361101039 M12140001020601808825 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 0605000048 M1924200014897049-7081 0030010000Engine & Radiator Assy 0603306395 06033002850605511395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy M9103000304 0602220187M9310500014 0602220920DCA-45USI Muffler Assy M1334000003 M13311001020017112030 0602320101DCA-45USI Fueltank Assy 0605501072 M13640001020605505070 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 27A 0040016000 26A 004001600026B 0041216000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 50A M1494400104 49A M1494400404M1454000103 M1454000503DCA-45USI Rubber Seals Assy 0228900900 02292009500228901385 0229400900DCA-45USI Nameplate and Decals Assy M1550000204 M1511400002M1511400102 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is