Multiquip DCA-45US1 operation manual DCA-45USI Safety Message Alert Symbols

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DCA-45USI — SAFETY MESSAGE ALERT SYMBOLS

Accidental Starting

ALWAYS place the engine ON/OFF switch in the OFF position, when the trowel is not in use.

Respiratory Hazard

ALWAYS wear approved respiratory protection.

Over Speed Conditions

Sight and Hearing hazard

NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.

ALWAYS wear approved eye and hearing protection.

This generator, other property, or

NOTE the surrounding environment could be damaged if you do not follow instructions.

Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your trowel, other property, or the surrounding environment.

DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 9

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Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering Procedures DCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and FrontFor Your Safety and the Safety of Others DCA-45USI Safety Message Alert SymbolsDCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General SafetyRadiator DCA-45USI Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsTypical Generator Grounding Application DCA-45USI InstallationMounting Outdoor InstallationDCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER SpecificationsDCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General InformationDCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control PanelFuel FilterWater Level Alarm Lamp This lamp turns Water Temperature Lamp Indicates that the waterFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelDCA-45USI Output Terminal Panel Familiarization Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel FamiliarizationConnecting Loads Over Current RelayBlower Fan Three Phase Load Single Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Locking Button Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesDCA-45USI Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Reading VoltageUvwo Terminal Output Voltages DCA-45USI Output Terminal Panel Connections3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-45USI PRE-SETUPLubrication Oil Fuel CheckWhen refueling Refueling ProcedureInhaling fumes ALWAYS! place trailer on firm level ground before refuelingAir Cleaner Fan Belt Tension Cleaning the RadiatorMust be less than 50% Operation Freezing WeatherWiring Battery Cable InstallationAlternator Piping and Hose ConnectionBefore Starting DCA-45USI Generator START-UP ProcedureDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Normal Shut-down Procedure Emergency Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterBrake Adjustment DCA-45USI -TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-45USI -TRAILER MaintenanceTireWear/Inflation SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring DiagramDCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-45USI Suggested Spare PartsDCA-45USI Generator Assy 8051070003 B31101002020010310035 0042510000DCA-45USI Control BOX Assy 0601808825 M1214000102KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 897049-7081 M19242000140605000048 0030010000Engine & Radiator Assy 0605511395 06033002850603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy M9310500014 0602220187M9103000304 0602220920DCA-45USI Muffler Assy 0017112030 M1331100102M1334000003 0602320101DCA-45USI Fueltank Assy 0605505070 M13640001020605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26B 0041216000 26A 004001600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000103 49A M149440040450A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0228901385 02292009500228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400102 M1511400002M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is