Multiquip DCA-45US1 B3110100202, 8051070003, 0010310035, 0042510000, 8041611004, 8041015003

Page 53

DCA-45USI — GENERATOR ASSY.

GENERATOR ASSY.

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

B3110100202

ROTOR ASSY.

1

 

1-1

 

FIELD ASSY.

1

 

1-2

8051070003

FAN

1

 

1-3

0010310035

HEX, HEAD BOLT

8

 

1-4

0042510000

SPRING WASHER

8

 

1-5

8041611004

COUPLING DISK

4

 

1-6

8041015003

BALANCING PLATE

1

PURCHASE SET OF 1-16

1-7

0010310025

HEX, HEAD BOLT

6

 

1-8

0042510000

SPRING WASHER

6

 

1-9

8001026013

SET PLATE, RECTIFIER BALANCING PLATE...

1

PURCHASE SET OF 1-16

1-10

0601821349

RECTIFIER

2

PT3610

1-11

0601822601

SURGE ABSORBER

1

ERZ-M14JK621A

1-12

8001020004

INSULATOR WASHER

1

 

1-13

8001020504

INSULATOR WASHER

1

 

1-14

0010108020

HEX, HEAD BOLT

4

 

1-15

0040008000

SPRING WASHER

4

 

1-16

0601000209

BALANCING WEIGHT KIT

1

 

1-17

0071906310

BEARING

1

6310DDU C3

2

M1164400003

COUPLING RING

1

 

3

0012808030

HEX, HEAD BOLT

6

 

4

B3130100103

STATOR ASSY.

1

 

4-1

0845041904

GROMMET

2

 

5

M1164600003

COUPLING ADAPTER

1

 

6

0012810030

HEX, HEAD BOLT

8

 

7

8041315202

END BRACKET

1

 

8

8041350013

FIELD ASSY. EXCITER

1

 

9

0010308065

HEX, HEAD BOLT

4

 

10

0042608000

SPRING WASHER

4

 

11

0041208000

PLAIN WASHER

4

 

12

0017108030

HEX, HEAD BOLT

6

 

13

8041310024

COVER, BEARING

1

 

14

8041312014

GASKET, BEARING

1

 

15

0017106012

HEX, HEAD BOLT

4

 

16

8041331014

COVER, END BRACKET

1

 

17

0017106012

HEX, HEAD BOLT

4

 

18

8001333003

COVER, END BRACKET

1

 

19

0340406040

HEX, HEAD BOLT

2

 

20

0041206000

PLAIN WASHER

2

 

21

0012810030

HEX, HEAD BOLT

6

 

22

8051332014

COVER, FAN

1

 

23

0600815000

NUT

1

 

24

0605000055

RUBBER SUSPENSION

2

 

25

0030012000

HEX, NUT

2

 

25A

0040012000

SPRING WASHER

2

 

25B

0041212000

PLAIN WASHER

2

 

DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 53

Image 53
Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and FrontFor Your Safety and the Safety of Others DCA-45USI Safety Message Alert SymbolsDCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General SafetyRadiator DCA-45USI Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsTypical Generator Grounding Application DCA-45USI InstallationMounting Outdoor InstallationDCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER SpecificationsDCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General InformationDCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control PanelFuel FilterWater Level Alarm Lamp This lamp turns Water Temperature Lamp Indicates that the waterFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelOutput Terminal Familiarization DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Panel 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsOver Current Relay Three Phase Load Single Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Locking Button Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesDCA-45USI Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Reading VoltageUvwo Terminal Output Voltages DCA-45USI Output Terminal Panel Connections3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-45USI PRE-SETUPLubrication Oil Fuel CheckWhen refueling Refueling ProcedureInhaling fumes ALWAYS! place trailer on firm level ground before refuelingAir Cleaner Fan Belt Tension Cleaning the RadiatorMust be less than 50% Operation Freezing WeatherWiring Battery Cable InstallationAlternator Piping and Hose ConnectionBefore Starting DCA-45USI Generator START-UP ProcedureDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Automatic Shut-down System Normal Shut-down ProcedureEmergency Shut-down Procedure DCA-45USI Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterBrake Adjustment DCA-45USI -TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-45USI -TRAILER MaintenanceTireWear/Inflation SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring DiagramDCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-45USI Suggested Spare PartsDCA-45USI Generator Assy 8051070003 B31101002020010310035 0042510000DCA-45USI Control BOX Assy 0601808825 M1214000102KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 897049-7081 M19242000140605000048 0030010000Engine & Radiator Assy 0605511395 06033002850603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy M9310500014 0602220187M9103000304 0602220920DCA-45USI Muffler Assy 0017112030 M1331100102M1334000003 0602320101DCA-45USI Fueltank Assy 0605505070 M13640001020605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26B 0041216000 26A 004001600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000103 49A M149440040450A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0228901385 02292009500228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400102 M1511400002M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is