Multiquip DCA-45US1 operation manual Table of Contents

Page 4

MQ POWER DCA-45USI AC GENERATOR

Here's How To Get Help	3
Table Of Contents	4
Parts Ordering Procedures	5
DCA-45USI Specifications	6
Dimensions	7
Safety Message Alert Symbols	8-9
Rules for Safe Operation	10-13
Installation	14-15
Towing Safety Precautions	16
Trailer Specifications	17
Generator Decals	18-19
General Information	20
Major Components	21
Generator Control Panel	22
Engine Operating Panel	23
Output Terminal Panel Familiarization	24-26
Load Application	27
Generator Outputs	28-29
Gauge Reading	30
Output Terminal Panel Connections	30-31
Pre-setup	32-35
Generator Start-up Procedure	36-38
Generator Shut-down Procedure	39
Maintenance	40-41
Trailer Brakes Maintenance	42
Trailer Maintenance	43-44
Trailer Wiring Diagram	45
Engine Wiring Diagram	46-47
Generator Wiring Diagram	48
Generator Troubleshooting	49
Explanation of Codes in Remarks Column	50
Suggested Spare Parts	51

TABLE OF CONTENTS

COMPONENT DRAWINGS

Generator Assembly	52-53
Control Box Assembly	54-57
Engine & Radiator Assembly	58-61
Output Terminal Assembly	62-63
Battery Assembly	64-65
Muffler Assembly	66-67
Fuel Tank Assembly	68-69
Enclosure Assembly	70-75
Rubber Seal Assembly	76-77
Nameplate and Decals	78-79
Terms and Condition of Sale — Parts	80

	NOTE	Specification and part number
	NOTE	are subject to change without
		are subject to change without
		notice.

PAGE 4 — DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05)

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Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-45USI Specifications DCA-45USI Dimensions Side and Front DimensionsDCA-45USI Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-45USI Safety Message Alert Symbols General Safety DCA-45USI Rules for Safe OperationDCA-45USI Rules for Safe Operation RadiatorBattery TransportingTowing Safety Precautions EmergenciesDCA-45USI Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-45USI -TOWING Safety Precautions DCA-45USI -TRAILER Specifications Explanation of ChartDCA-45USI Generator Decals DCA-45USI Generator Decals DCA-45USI General Information Three auxilliary circuit breakers, @50 ampsDCA-45USI Major Components DCA-45USI Generator Control Panel Generator Control PanelWater Temperature Lamp Indicates that the water Fuel FilterWater Level Alarm Lamp This lamp turnsFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelOutput Terminal Panel DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Familiarization DCA-45USI Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsBlower Fan Single Phase Load Three Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Amperage Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-45USI Gauge ReadingReading Amperage Reading VoltageDCA-45USI Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-45USI PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure When refuelingInhaling fumes ALWAYS! place trailer on firm level ground before refuelingCleaning the Radiator Air Cleaner Fan Belt TensionMust be less than 50% Operation Freezing WeatherBattery Cable Installation WiringAlternator Piping and Hose ConnectionDCA-45USI Generator START-UP Procedure Before StartingDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Emergency Shut-down Procedure Normal Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-45USI -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-45USI -TRAILER Maintenance Tires/Wheels/Lug NutsTireWear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-45USI -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram DCA-45USI Generatorwiring Diagram Generator Wiring DiagramDCA-45USI -TROUBLESHOOTING Generator Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-45USI Suggested Spare Parts Qty DescriptionDCA-45USI Generator Assy B3110100202 80510700030010310035 0042510000DCA-45USI Control BOX Assy M1214000102 0601808825KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy M1924200014 897049-70810605000048 0030010000Engine & Radiator Assy 0603300285 06055113950603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy 0602220187 M9310500014M9103000304 0602220920DCA-45USI Muffler Assy M1331100102 0017112030M1334000003 0602320101DCA-45USI Fueltank Assy M1364000102 06055050700605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26A 0040016000 26B 004121600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 49A M1494400404 M145400010350A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0229200950 02289013850228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400002 M1511400102M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is