Multiquip DCA-45US1 operation manual DCA-45USI Engine Operating Panel

Page 23

DCA-45USI — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-45USI "Engine Operating Panel" (Figure 6).

1.

Panel Light - Normally used in dark places or at night.

 

 

When activated, panel will luminate. When the generator

 

 

is not in use, turn the panel light switch to the OFF

 

 

position.

 

2.

Panel Light Switch- When activated, will turn on control

 

 

panel light.

 

3.

Oil Pressure Lamp - Indicates that the oil pressure is

 

 

too low and will shut down the engine.

 

4.

Water Temperature Lamp - Indicates that the water

 

 

temperature is too hot and will shut down the engine.

 

5.

Fuel FilterWater Level Alarm Lamp - This lamp turns

 

 

on when water in the filter is detected. Drain the water

 

 

in the fuel filter strainer to correct the problem.

 

6.

Pre-heat Lamp - This indicates when the engine has

 

 

been preheated and is ready for starting.In cold weather

 

 

conditions, it may be several minutes before the lamp

 

 

illuminates.

 

7.

Fuel Leak Detected Alarm – This indicates that liquid

 

 

is present in the fuel tank containment basin. Drain the

 

 

containment basin and repair any leaks.

 

8.

Tachometer – Indicates engine speed in RPM’s for

 

 

60 Hz operation.This meter should indicate 1800 RPM’s

 

 

when the rated load is applied. In addition a built in hour

 

 

meter will record the number of operational hours that

 

 

the generator has been in use.

 

9.

Fuel Gauge - Indicates amount of diesel fuel available.

 

10.

Charging Ammeter Gauge – Indicates the current

 

 

being supplied by the engine’s alternator which provides

 

 

current for generator’s control circuits and battery

Figure 6. Engine Operating Panel

 

charging system.

11.WaterTemperature Gauge – During normal operation this gauge be should read between 165o F to 203o F.

12.Oil Pressure Gauge – Normal operation should be about 28 to 71 psi. When starting the generator the oil pressure may read a bit higher, but after the engine warms up the oil pressure should return to normal.

13.Starter Switch – Three position switch, stop, preheat/run and start. Insert ignition key to start and stop engine.

DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 23

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Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and FrontFor Your Safety and the Safety of Others DCA-45USI Safety Message Alert SymbolsDCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General SafetyRadiator DCA-45USI Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsTypical Generator Grounding Application DCA-45USI InstallationMounting Outdoor InstallationDCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER SpecificationsDCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General InformationDCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control PanelDCA-45USI Engine Operating Panel Water Temperature Lamp Indicates that the waterFuel FilterWater Level Alarm Lamp This lamp turns Fuel Leak Detected Alarm This indicates that liquidOutput Terminal Familiarization DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Panel 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsOver Current Relay If 3Ø load kVA is not given on Single Phase LoadThree Phase Load DCA-45USI Load ApplicationGenerator OutputVoltages Voltage Selector SwitchVoltage Selector Switch Locking Button Generator AmperageReading Voltage How to Read the OutputTerminal GaugesDCA-45USI Gauge Reading Reading Amperage3Ø 208V/1Ø120V Output Terminal Lug Voltages DCA-45USI Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesFuel Check DCA-45USI PRE-SETUPCircuit Breakers Lubrication OilALWAYS! place trailer on firm level ground before refueling Refueling ProcedureWhen refueling Inhaling fumesOperation Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Piping and Hose Connection Battery Cable InstallationWiring AlternatorBefore Starting DCA-45USI Generator START-UP ProcedureDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Automatic Shut-down System Normal Shut-down ProcedureEmergency Shut-down Procedure DCA-45USI Maintenance Replacing Fuel Filter Air RemovalCheck Oil Level Replacing Oil FilterHydraulic Surge Brakes DCA-45USI -TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-45USI -TRAILER MaintenanceTires/Wheels/Lug Nuts TireWear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring DiagramDCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-45USI Suggested Spare PartsDCA-45USI Generator Assy 0042510000 B31101002028051070003 0010310035DCA-45USI Control BOX Assy 0021005080 M12140001020601808825 KAF36110103956 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 0030010000 M1924200014897049-7081 0605000048Engine & Radiator Assy 0602021070 06033002850605511395 0603306395DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy 0602220920 0602220187M9310500014 M9103000304DCA-45USI Muffler Assy 0602320101 M13311001020017112030 M1334000003DCA-45USI Fueltank Assy 0605516090 M13640001020605505070 0605501072DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 27B 0041216000 26A 004001600026B 0041216000 27A 004001600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000503 49A M1494400404M1454000103 50A M1494400104DCA-45USI Rubber Seals Assy 0229400900 02292009500228901385 0228900900DCA-45USI Nameplate and Decals Assy M15000020 M1511400002M1511400102 M1550000204Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is