Multiquip DCA-45US1 0603300285, 0605511395, 0603306395, 0602021070, 0269200310, M2320300103

Page 61

 

 

DCA-45USI — ENGINE AND RADIATOR ASSY.

 

 

 

ENGINE & RADIATOR ASSY.

 

 

NO.

PART NO.

PART NAME

QTY. REMARKS

31

0603300285

ROCKNUT

1

32

0605511395

VALVE

1

33

0603306395

HOSE JOINT

1

34

0602021070

CAP

1

35

0269200310

DRAIN HOSE

1

36

M2320300103

DRAIN JOINT

1

37

M920020004

PLUG

1

38

0150000018

O-RING

1

39

0016906016

HEX, HEAD BOLT

2

40

0199100850

DRAIN HOSE

1

41

0605515106

HOSE BAND

2

42

M9300000003

RESERVE TANK

1

43

M9300100003

CAP, RESERVE TANK

1

44

0199100215

HOSE

1

45

M1317100004

BRACKET, RESERVE TANK

1

46

0016908020

HEX, HEAD BOLT

1

47

0199101700

HOSE

1

48

0193601200

HOSE

1

49

0605515106

HOSE BAND

2

50

0199800730

HOSE

1

51

0269200480

BLOWBY HOSE

1

52

0605515198

HOSE BAND

2

53

0602120465

PICK UP, TACHOMETER

1

58

M1358300104

HARNESS CLAMP

1

59

M1358300004

HARNESS CLAMP

1

60

0016908020

HEX, HEAD BOLT

5

61

M1358300204

HARNESS CLAMP

1

62

0017110020

HEX, HEAD BOLT

2

63

M1924200004

MOTOR FAN

1

64

0016910025

HEX, HEAD BOLT

4

65

0602210810

ENGINE STOPPER.............................................1 ........ 181900-1902

66

0027106016

MACHINE SCREW

3

67

9827200690

SENDER, OIL PRESSURE

1

68

8970785920

SENDER, WATER TEMPERATURE

1

69

8971882810

V-BELT

1

ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER

WHEN ORDERING ANY PAINTED PANEL TO INDICATE

COLOR OF UNIT:

1-ORANGE

5-BLACK

2-WHITE

6-CATERPILLAR YELLOW

3-SPECTRUM GREY

7-CATO GOLD

4-SUNBELT GREEN

8-RED

THE SERIAL NUMBER MAY BE REQUIRED.

DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 61

Image 61
Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and FrontFor Your Safety and the Safety of Others DCA-45USI Safety Message Alert SymbolsDCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General SafetyRadiator DCA-45USI Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsTypical Generator Grounding Application DCA-45USI InstallationMounting Outdoor InstallationDCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER SpecificationsDCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General InformationDCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control PanelFuel FilterWater Level Alarm Lamp This lamp turns Water Temperature Lamp Indicates that the waterFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelOutput Terminal Panel DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsBlower Fan Three Phase Load Single Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Locking Button Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesDCA-45USI Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Reading VoltageUvwo Terminal Output Voltages DCA-45USI Output Terminal Panel Connections3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-45USI PRE-SETUPLubrication Oil Fuel CheckWhen refueling Refueling ProcedureInhaling fumes ALWAYS! place trailer on firm level ground before refuelingAir Cleaner Fan Belt Tension Cleaning the RadiatorMust be less than 50% Operation Freezing WeatherWiring Battery Cable InstallationAlternator Piping and Hose ConnectionBefore Starting DCA-45USI Generator START-UP ProcedureDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Emergency Shut-down Procedure Normal Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterBrake Adjustment DCA-45USI -TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-45USI -TRAILER MaintenanceTireWear/Inflation SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring DiagramDCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-45USI Suggested Spare PartsDCA-45USI Generator Assy 8051070003 B31101002020010310035 0042510000DCA-45USI Control BOX Assy 0601808825 M1214000102KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 897049-7081 M19242000140605000048 0030010000Engine & Radiator Assy 0605511395 06033002850603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy M9310500014 0602220187M9103000304 0602220920DCA-45USI Muffler Assy 0017112030 M1331100102M1334000003 0602320101DCA-45USI Fueltank Assy 0605505070 M13640001020605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26B 0041216000 26A 004001600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000103 49A M149440040450A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0228901385 02292009500228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400102 M1511400002M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is