Multiquip DCA-45US1 operation manual DCA-45USI Safety Message Alert Symbols

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DCA-45USI — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been

developed to provide complete

NOTEinstructions for the safe and efficient operation of the MQ Power Model

DCA45USI ULTRA-SILENT™

GENERATOR.

Before using this GENERATOR, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

HAZARD SYMBOLS

Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

Explosive Fuel

Diesel fuel is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

DANGER: You WILL be KILLED or SERIOUSLY injured if you DO NOT follow directions.

WARNING: You CAN be KILLED or SERIOUSLY injured if you DO NOT follow directions.

CAUTION: You CAN be injured if you

DO NOT follow directions.

Potential hazards associated with trowel operation will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

PAGE 8 — DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05)

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Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-45USI Specifications DCA-45USI Dimensions Side and Front DimensionsDCA-45USI Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-45USI Safety Message Alert Symbols General Safety DCA-45USI Rules for Safe OperationDCA-45USI Rules for Safe Operation RadiatorBattery TransportingTowing Safety Precautions EmergenciesDCA-45USI Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-45USI -TOWING Safety Precautions DCA-45USI -TRAILER Specifications Explanation of ChartDCA-45USI Generator Decals DCA-45USI Generator Decals DCA-45USI General Information Three auxilliary circuit breakers, @50 ampsDCA-45USI Major Components DCA-45USI Generator Control Panel Generator Control PanelWater Temperature Lamp Indicates that the water Fuel FilterWater Level Alarm Lamp This lamp turnsFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelOutput Terminal Familiarization DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Panel DCA-45USI Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesBlower Fan Connecting LoadsOver Current Relay Single Phase Load Three Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Amperage Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-45USI Gauge ReadingReading Amperage Reading VoltageDCA-45USI Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-45USI PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure When refuelingInhaling fumes ALWAYS! place trailer on firm level ground before refuelingCleaning the Radiator Air Cleaner Fan Belt TensionMust be less than 50% Operation Freezing WeatherBattery Cable Installation WiringAlternator Piping and Hose ConnectionDCA-45USI Generator START-UP Procedure Before StartingDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Automatic Shut-down System Normal Shut-down ProcedureEmergency Shut-down Procedure DCA-45USI Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-45USI -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-45USI -TRAILER Maintenance Tires/Wheels/Lug NutsTireWear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-45USI -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram DCA-45USI Generatorwiring Diagram Generator Wiring DiagramDCA-45USI -TROUBLESHOOTING Generator Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-45USI Suggested Spare Parts Qty DescriptionDCA-45USI Generator Assy B3110100202 80510700030010310035 0042510000DCA-45USI Control BOX Assy M1214000102 0601808825KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy M1924200014 897049-70810605000048 0030010000Engine & Radiator Assy 0603300285 06055113950603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy 0602220187 M9310500014M9103000304 0602220920DCA-45USI Muffler Assy M1331100102 0017112030M1334000003 0602320101DCA-45USI Fueltank Assy M1364000102 06055050700605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26A 0040016000 26B 004121600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 49A M1494400404 M145400010350A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0229200950 02289013850228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400002 M1511400102M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is