Multiquip DCA-45US1 operation manual DCA-45USI Control BOX Assy

Page 57

DCA-45USI — CONTROL BOX ASSY.

CONTROL BOX ASSY.

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

29

0601840073

RHEOSTAT(VOLTAGE REGULATOR)

..................1

RA20A2SE102BJ 2W 1K OHM

30

0601840121

KNOB

1

 

31

0602100009

STARTER SWITCH

1

ISUZU 897044-4180

31A

8944024980

IGNITION KEY

1

 

32

0602103092

PREHEAT LAMP

1

PL-05

32A

0601810245

BULB, E-10 T-10 DC18V

1

 

33

0602120095

TACHOMETER

1

103680

34

0602122093

OIL PRESSURE GAUGE

1

100174

35

0602123090

WATER TEMPERATURE GAUGE

1

100683

36

0602121080

CHARGING AMMETER

1

100158

37

0602125090

FUEL GAUGE

1

100176

38

0602103092

ALARM LAMP, PL-05

3

 

38

0602103092

ALARM LAMP, PL05

4

S/N 8200081~

38A

0601810245

BULB, E-10 T-10 DC18V

3

 

38A

0601810245

BULB, E-10 T-10 DC18V

4

S/N 8200081~

39

0601810141

PANEL LIGHT

1

98268-O0370

40

0601831330

SWITCH, PANEL LIGHT

1

 

41

M1224100104

STOPPER

1

 

42

0027105010

MACHINE SCREW

2

 

43

0027105010

MACHINE SCREW

4

 

44

M9220100004

SET SCREW

2

 

45

0080200007

SNAP RING

2

 

46

0602200432

EMERGENCY RELAY

1

897111-9621

47

0602202506

PREHEAT CONTROLLER

1

897246-5100

48

0016906020

HEX, HEAD BOLT

3

 

49

0602200305

SAFETY RELAY

1

182553-0430

50

0602201400

RELAY

1

582550-0290

51

0016906016

HEX, HEAD BOLT

3

 

52

0606503062

FUEL LEAK DETECTED SWITCH

1

 

53

M1414800104

BRACKET

1

 

54

0016908020

HEX, HEAD BOLT

2

 

55

M1247700114

WIRE HARNESS, GENERATOR

1

 

56

M1358200112

WIRE HARNESS, ENGINE

1

 

57

M3357200304

WIRE, HARNESS, FUEL LEAK

1

S/N 8200081~

58

0601823223

RECTIFIER

2

S/N 8200001 TO 8200080

58

0601823245

RECTIFIER

2

S/N 8200001 TO 8200080

59

0601802149

FUSE, 10A

2

S/N 8200081~

60

0602103092

ALARM LAMP, PL05

4

S/N 8200081~

60A

0601810245

BULB, E-10 T-10 DC18V

4

S/N 8200081~

61

06021222272

UNIT, OIL PRESSURE

1

108497

62

M9200100004

ADAPTER

1

 

63

0602123260

UNIT, WATER TEMPERATURE

1

02094-00

64

0602021109

PACKING

1

909572-0140

DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 57

Image 57
Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and FrontFor Your Safety and the Safety of Others DCA-45USI Safety Message Alert SymbolsDCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General SafetyRadiator DCA-45USI Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsTypical Generator Grounding Application DCA-45USI InstallationMounting Outdoor InstallationDCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER SpecificationsDCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General InformationDCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control PanelFuel FilterWater Level Alarm Lamp This lamp turns Water Temperature Lamp Indicates that the waterFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelDCA-45USI Output Terminal Panel Familiarization Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel FamiliarizationConnecting Loads Over Current RelayBlower Fan Three Phase Load Single Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Locking Button Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesDCA-45USI Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Reading VoltageUvwo Terminal Output Voltages DCA-45USI Output Terminal Panel Connections3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-45USI PRE-SETUPLubrication Oil Fuel CheckWhen refueling Refueling ProcedureInhaling fumes ALWAYS! place trailer on firm level ground before refuelingAir Cleaner Fan Belt Tension Cleaning the RadiatorMust be less than 50% Operation Freezing WeatherWiring Battery Cable InstallationAlternator Piping and Hose ConnectionBefore Starting DCA-45USI Generator START-UP ProcedureDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Normal Shut-down Procedure Emergency Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Check Oil Level Air RemovalReplacing Oil Filter Replacing Fuel FilterBrake Adjustment DCA-45USI -TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-45USI -TRAILER MaintenanceTireWear/Inflation SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring DiagramDCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-45USI Suggested Spare PartsDCA-45USI Generator Assy 8051070003 B31101002020010310035 0042510000DCA-45USI Control BOX Assy 0601808825 M1214000102KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 897049-7081 M19242000140605000048 0030010000Engine & Radiator Assy 0605511395 06033002850603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy M9310500014 0602220187M9103000304 0602220920DCA-45USI Muffler Assy 0017112030 M1331100102M1334000003 0602320101DCA-45USI Fueltank Assy 0605505070 M13640001020605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26B 0041216000 26A 004001600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000103 49A M149440040450A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0228901385 02292009500228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400102 M1511400002M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is