Multiquip DCA-45US1 DCA-45USI PRE-SETUP, Circuit Breakers, Lubrication Oil, Fuel Check

Page 32

Circuit Breakers

To protect the generator from an overload, a 3-pole, 110 amp, main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 30) on the dipstick. See Table 10 for proper selection of engine oil.

Figure 30. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Isuzu Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

zAPI Service Classification CH-4

zAPI Service Classification CG-4

zAPI Service Classification CF-4

zACEA Specification E3

zACEA Specification E2

DCA-45USIPRE-SETUP

Fuel Check

DANGER:

Fuel spillage on a hot! engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER! smoke around or near the generator.

Refilling the Fuel System

WARNING:

ONLY properly trained personel who have read and understand this section should re- fill the fuel tank system.

The generator unit has an internal fuel tank located at the bottom of the cabinet (Figure 31). ALWAYS fill the fuel tank with clean and fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Table 11. Recommended Motor Oil

Temperature Range

Type Oil

 

 

77oF and greater

SAE15W-40 or SAE40

(25oC and greater)

32oF to 77oF

SAE 10W-30 or SAE30

(0oC to 25oC)

 

 

-22oF to -32oF

SAE10W-30 or SAE10

(-30oC0oC)

 

 

Figure 31. Internal Fuel Tank System

PAGE 32 — DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05)

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Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-45USI Specifications DCA-45USI Dimensions Side and Front DimensionsDCA-45USI Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-45USI Safety Message Alert Symbols General Safety DCA-45USI Rules for Safe OperationDCA-45USI Rules for Safe Operation RadiatorBattery TransportingTowing Safety Precautions EmergenciesDCA-45USI Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-45USI -TOWING Safety Precautions DCA-45USI -TRAILER Specifications Explanation of ChartDCA-45USI Generator Decals DCA-45USI Generator Decals DCA-45USI General Information Three auxilliary circuit breakers, @50 ampsDCA-45USI Major Components DCA-45USI Generator Control Panel Generator Control PanelWater Temperature Lamp Indicates that the water Fuel FilterWater Level Alarm Lamp This lamp turnsFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelOutput Terminal Familiarization DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Panel DCA-45USI Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesBlower Fan Connecting LoadsOver Current Relay Single Phase Load Three Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Amperage Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-45USI Gauge ReadingReading Amperage Reading VoltageDCA-45USI Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-45USI PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure When refuelingInhaling fumes ALWAYS! place trailer on firm level ground before refuelingCleaning the Radiator Air Cleaner Fan Belt TensionMust be less than 50% Operation Freezing WeatherBattery Cable Installation WiringAlternator Piping and Hose ConnectionDCA-45USI Generator START-UP Procedure Before StartingDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Automatic Shut-down System Normal Shut-down ProcedureEmergency Shut-down Procedure DCA-45USI Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-45USI -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-45USI -TRAILER Maintenance Tires/Wheels/Lug NutsTireWear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-45USI -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram DCA-45USI Generatorwiring Diagram Generator Wiring DiagramDCA-45USI -TROUBLESHOOTING Generator Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-45USI Suggested Spare Parts Qty DescriptionDCA-45USI Generator Assy B3110100202 80510700030010310035 0042510000DCA-45USI Control BOX Assy M1214000102 0601808825KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy M1924200014 897049-70810605000048 0030010000Engine & Radiator Assy 0603300285 06055113950603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy 0602220187 M9310500014M9103000304 0602220920DCA-45USI Muffler Assy M1331100102 0017112030M1334000003 0602320101DCA-45USI Fueltank Assy M1364000102 06055050700605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26A 0040016000 26B 004121600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 49A M1494400404 M145400010350A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0229200950 02289013850228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400002 M1511400102M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is