Multiquip DCA-45US1 operation manual DCA-45USI Outputterminal Assy

Page 63

DCA-45USI — OUTPUTTERMINAL ASSY.

OUTPUT TERMINAL ASSY.

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M1230700103

TERMINAL PANEL

1

 

2

M9220100204

OUTPUT TERMINAL BOLT

5

 

3

M9220100104

TIE SCREW

5

 

4

0039310000

HEX, NUT

10

 

5

0040010000

SPRING WASHER

15

 

6

0041410000

PLAIN WASHER

20

 

7

0016908025

HEX, HEAD BOLT

5

 

8

M1236100613

TERMINAL COVER

1

 

9

M1236100704

OUTPUT WINDOW

1

 

10

0605010040

HINGE

2

 

11

0027103010

MACHINE SCREW

4

 

11A

0030003000

HEX, NUT

8

 

11B

0041203000

PLAIN WASHER

4

 

12

0016906020

HEX, HEAD BOLT

2

 

13

0016906016

HEX, HEAD BOLT

4

 

14

M1236400004

CABLE OUTLET COVER

1

 

15

M1236300004

SUPPORTER, CABLE OUTLET COVER

1

 

16

0016906020

HEX, HEAD BOLT

6

 

17

0601808803

CIRCUIT BREAKER, 1-POLE, 20A

2

QOU 120B

18

0601808804

CIRCUIT BREAKER, 2-POLE, 50A

3

QOU 250B

19

M1260700304

BREAKER FITTING COVER

1

 

19A

0222100150

CUSHION RUBBER

1

 

20

0016906020

HEX, HEAD BOLT

2

 

21

0601812598

RECEPTACLE

2

GF-530EM 125V 20A X 2

22

0601812538

RECEPTACLE

3

CS6369 250V 50A

23

0027104016

MACHINE SCREW

10

 

23A

0207004000

HEX, NUT

10

 

24

M1236100803

TERMINAL COVER

1

 

25

0010112045

HEX, HEAD BOLT

2

 

26

0041212000

PLAIN WASHER

2

 

27

M9310200004

STAY RUBBER

2

 

28

0030012000

HEX, NUT

2

 

29

0027103010

MACHINE SCREW

4

 

ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER

WHEN ORDERING ANY PAINTED PANEL TO INDICATE

COLOR OF UNIT:

1-ORANGE

5-BLACK

2-WHITE

6-CATERPILLAR YELLOW

3-SPECTRUM GREY

7-CATO GOLD

4-SUNBELT GREEN

8-RED

THE SERIAL NUMBER MAY BE REQUIRED.

DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05) — PAGE 63

Image 63
Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-45USI Specifications Dimensions DCA-45USI Dimensions Side and FrontFor Your Safety and the Safety of Others DCA-45USI Safety Message Alert SymbolsDCA-45USI Safety Message Alert Symbols DCA-45USI Rules for Safe Operation General SafetyRadiator DCA-45USI Rules for Safe OperationTransporting BatteryEmergencies Towing Safety PrecautionsTypical Generator Grounding Application DCA-45USI InstallationMounting Outdoor InstallationDCA-45USI -TOWING Safety Precautions Explanation of Chart DCA-45USI -TRAILER SpecificationsDCA-45USI Generator Decals DCA-45USI Generator Decals Three auxilliary circuit breakers, @50 amps DCA-45USI General InformationDCA-45USI Major Components Generator Control Panel DCA-45USI Generator Control PanelDCA-45USI Engine Operating Panel Water Temperature Lamp Indicates that the waterFuel FilterWater Level Alarm Lamp This lamp turns Fuel Leak Detected Alarm This indicates that liquidDCA-45USI Output Terminal Panel Familiarization Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-45USI Output Terminal Panel FamiliarizationConnecting Loads Over Current RelayBlower Fan If 3Ø load kVA is not given on Single Phase LoadThree Phase Load DCA-45USI Load ApplicationGenerator OutputVoltages Voltage Selector SwitchVoltage Selector Switch Locking Button Generator AmperageReading Voltage How to Read the OutputTerminal GaugesDCA-45USI Gauge Reading Reading Amperage3Ø 208V/1Ø120V Output Terminal Lug Voltages DCA-45USI Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesFuel Check DCA-45USI PRE-SETUPCircuit Breakers Lubrication OilALWAYS! place trailer on firm level ground before refueling Refueling ProcedureWhen refueling Inhaling fumesOperation Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Piping and Hose Connection Battery Cable InstallationWiring AlternatorBefore Starting DCA-45USI Generator START-UP ProcedureDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Normal Shut-down Procedure Emergency Shut-down ProcedureAutomatic Shut-down System DCA-45USI Maintenance Replacing Fuel Filter Air RemovalCheck Oil Level Replacing Oil FilterHydraulic Surge Brakes DCA-45USI -TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-45USI -TRAILER MaintenanceTires/Wheels/Lug Nuts TireWear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-45USI -TRAILERWIRING DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram Generator Wiring Diagram DCA-45USI Generatorwiring DiagramDCA-45USI -TROUBLESHOOTING Generator Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-45USI Suggested Spare PartsDCA-45USI Generator Assy 0042510000 B31101002028051070003 0010310035DCA-45USI Control BOX Assy 0021005080 M12140001020601808825 KAF36110103956 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy 0030010000 M1924200014897049-7081 0605000048 Engine & Radiator Assy 0602021070 06033002850605511395 0603306395DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy 0602220920 0602220187M9310500014 M9103000304DCA-45USI Muffler Assy 0602320101 M13311001020017112030 M1334000003DCA-45USI Fueltank Assy 0605516090 M13640001020605505070 0605501072DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 27B 0041216000 26A 004001600026B 0041216000 27A 004001600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 M1454000503 49A M1494400404M1454000103 50A M1494400104DCA-45USI Rubber Seals Assy 0229400900 02292009500228901385 0228900900DCA-45USI Nameplate and Decals Assy M15000020 M1511400002M1511400102 M1550000204Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is