Multiquip DCA-45US1 operation manual Effective October 1, 2002 Terms and Conditions of Sale Parts

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Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHTPOLICY

All parts orders will be shipped collect or prepaidwiththechargesaddedtotheinvoice. All shipments are F.O.B. point of origin. Multiquip’sresponsibilityceaseswhenasigned manifest has been obtained from the carrier, andanyclaimforshortageordamagemustbe settledbetweentheconsigneeandthecarrier.

MINIMUMORDER

TheminimumchargeforordersfromMultiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meetingthisrequirement.

RETURNEDGOODSPOLICY

Return shipments will be accepted and credit will be allowed, subject to the following provi- sions:

1.A Returned Material Authorization must be approved by Multiquip prior to ship- ment.

2.ToobtainaReturnMaterialAuthorization,

alist must be provided to Multiquip Parts Salesthatdefinesitemnumbers,quanti- ties, and descriptions of the items to be returned.

a.Thepartsnumbersanddescriptions must match the current parts price list.

b.The list must be typed or computer generated.

c.The list must state the reason(s) for thereturn.

d.The list must reference the sales order(s)orinvoice(s)underwhichthe items were originally purchased.

e.The list must include the name and phonenumberofthepersonrequest- ing the RMA.

3.A copy of the Return Material Authoriza- tionmustaccompanythereturnshipment.

4.Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.

5.Parts must be in new and resalable condition,intheoriginalMultiquippack- age (if any), and with Multiquip part numbers clearly marked.

6.The following items are not returnable:

a.Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.)

b.Any parts with a limited shelf life (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c.Anylineitemwithanextendeddealer net price of less than $5.00.

d.Special order items.

e.Electrical components.

f.Paint, chemicals, and lubricants.

g.Decalsandpaperproducts.

h.Items purchased in kits.

7.The sender will be notified of any materialreceivedthatisnotacceptable.

8.Such material will be held for five workingdaysfromnotification,pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

9.Creditonreturnedpartswillbeissuedat dealer net price at time of the original purchase,lessa15%restockingcharge.

10.In cases where an item is accepted, for which the original purchase document can not be determined, the price will be basedonthelistpricethatwaseffective twelve months prior to the RMA date.

11.Credit issued will be applied to future purchasesonly.

PRICINGANDREBATES

Prices are subject to change without prior notice.Pricechangesareeffectiveonaspe- cific date and all orders received on or after that date will be billed at the revised price.

Rebatesforpricedeclinesandaddedcharges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell directtoGovernmentagencies,andtoOriginal Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A$35.00surchargewillbeaddedtotheinvoice forspecialhandling including bus shipments, insuredparcelpostorincaseswhereMultiquip mustpersonallydeliverthepartstothecarrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed, andinnoeventshallMultiquipbeliableforloss of profit or good will or for any other special, consequentialorincidentaldamages.

LIMITATIONOFWARRANTIES

Nowarranties,expressorimplied,aremadein connectionwiththesaleofpartsortradeacces- sories nor as to any engine not manufactured byMultiquip.Suchwarrantiesmadeinconnec- tion with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip nei- ther assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products.Apartfromsuchwrittenstatementof warranty, there are no warranties, express, implied or statutory, which extend beyond the descriptionoftheproductsonthefacehereof.

PAGE 80 — DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05)

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Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-45USI Specifications DCA-45USI Dimensions Side and Front DimensionsDCA-45USI Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-45USI Safety Message Alert Symbols General Safety DCA-45USI Rules for Safe OperationDCA-45USI Rules for Safe Operation RadiatorBattery TransportingTowing Safety Precautions EmergenciesDCA-45USI Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-45USI -TOWING Safety Precautions DCA-45USI -TRAILER Specifications Explanation of ChartDCA-45USI Generator Decals DCA-45USI Generator Decals DCA-45USI General Information Three auxilliary circuit breakers, @50 ampsDCA-45USI Major Components DCA-45USI Generator Control Panel Generator Control PanelWater Temperature Lamp Indicates that the water Fuel FilterWater Level Alarm Lamp This lamp turnsFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelOutput Terminal Familiarization DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Panel DCA-45USI Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesBlower Fan Connecting LoadsOver Current Relay Single Phase Load Three Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Amperage Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-45USI Gauge ReadingReading Amperage Reading VoltageDCA-45USI Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-45USI PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure When refuelingInhaling fumes ALWAYS! place trailer on firm level ground before refuelingCleaning the Radiator Air Cleaner Fan Belt TensionMust be less than 50% Operation Freezing WeatherBattery Cable Installation WiringAlternator Piping and Hose ConnectionDCA-45USI Generator START-UP Procedure Before StartingDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Automatic Shut-down System Normal Shut-down ProcedureEmergency Shut-down Procedure DCA-45USI Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-45USI -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-45USI -TRAILER Maintenance Tires/Wheels/Lug NutsTireWear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-45USI -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram DCA-45USI Generatorwiring Diagram Generator Wiring DiagramDCA-45USI -TROUBLESHOOTING Generator Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-45USI Suggested Spare Parts Qty DescriptionDCA-45USI Generator Assy B3110100202 80510700030010310035 0042510000DCA-45USI Control BOX Assy M1214000102 0601808825KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy M1924200014 897049-70810605000048 0030010000Engine & Radiator Assy 0603300285 06055113950603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy 0602220187 M9310500014M9103000304 0602220920DCA-45USI Muffler Assy M1331100102 0017112030M1334000003 0602320101DCA-45USI Fueltank Assy M1364000102 06055050700605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26A 0040016000 26B 004121600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 49A M1494400404 M145400010350A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0229200950 02289013850228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400002 M1511400102M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is