Multiquip DCA-45US1 DCA-45USI General Information, Three auxilliary circuit breakers, @50 amps

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DCA-45USI — GENERAL INFORMATION

DCA-45USI FAMILIARIZATION

Generator

The MQ Power Model DCA-45USI (Figure 4) is a 36 kW generator that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

zTachometer

zWater Temperature Gauge/ Alarm Lamp

zOil Pressure Gauge/ Alarm Lamp

zCharging Ammeter Gauge

zPre-Heat Lamp

zPanel Light

zPanel Light Switch

zIgnition/Preheat Switch

zFuel Gauge

zFuel Filter Water Level Alarm Lamp

Generator Control Panel

The “Generator Control Panel” is provided with the following:

zOutput Voltage Adjustment Knob

zFrequency Meter (Hz)

zAC Ammeter (Amps)

zAC Voltmeter (Volts)

zAmmeter Change-Over Switch

zVoltmeter Change-Over Switch

zVoltage Regulator

z3-Pole, 110 amp Main Circuit Breaker

Open Delta Excitation System

The DCA-45USI generator is equipped with the state of the art "Open-Delta" excitation system.The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D.During steady state loads, the power from the voltage regulator is supplied fromtheparallelconnectionsofAtoB,AtoD,andCtoD.Thesethree phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

Whenaheavyload,suchasamotorstartingorashortcircuitoccurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only.No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities.The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

TheDCA-45USIispoweredbya4cycle,watercooled,turbocharged Isuzu BB-4JG1T diesel engine.This engine is designed to meet every performance requirement for the generator.ReferenceTable 1 for engine specifications.

InkeepingwithMQPower'spolicyofconstantlyimprovingitsproducts, the specifications quoted herein are subject to change without prior notice.

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

zThree 120/240V output receptacles (CS-6369), 50 amps

zThree auxilliary circuit breakers, @50 amps

zTwo 125 VAC output receptacles, (GFCI), 20 amps

zTwo GFCI circuit breakers @ 20amps

zFive output terminal lugs (3Ø power)

Control Box

The “Control Box” is provided with the following:

zAutomatic Voltage Regulator

zCurrent Transformer

zEmergency Relay

zOver-Current Relay

The basic controls and indicators for the DCA-45USI generator are addressed on the following pages.

Mechanical Governor System

The mechanical governor system control the RPM of the engine. When the engine demands increase or decrease, the mechanical governor system regulates the frequency variation to within ±.5%. The electronic governor option decreases the frequency variation to within ±0.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 5 ) as a guide for selecting proper extension cable size.

PAGE 20 — DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2 (04/22/05)

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Contents DCA-45USI 2 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-45USI Specifications DCA-45USI Dimensions Side and Front DimensionsDCA-45USI Safety Message Alert Symbols For Your Safety and the Safety of OthersDCA-45USI Safety Message Alert Symbols General Safety DCA-45USI Rules for Safe OperationDCA-45USI Rules for Safe Operation RadiatorBattery TransportingTowing Safety Precautions EmergenciesDCA-45USI Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-45USI -TOWING Safety Precautions DCA-45USI -TRAILER Specifications Explanation of ChartDCA-45USI Generator Decals DCA-45USI Generator Decals DCA-45USI General Information Three auxilliary circuit breakers, @50 ampsDCA-45USI Major Components DCA-45USI Generator Control Panel Generator Control PanelWater Temperature Lamp Indicates that the water Fuel FilterWater Level Alarm Lamp This lamp turnsFuel Leak Detected Alarm This indicates that liquid DCA-45USI Engine Operating PanelOutput Terminal Familiarization DCA-45USI Output Terminal Panel FamiliarizationOutput Terminal Panel DCA-45USI Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesBlower Fan Connecting LoadsOver Current Relay Single Phase Load Three Phase LoadDCA-45USI Load Application If 3Ø load kVA is not given onVoltage Selector Switch Voltage Selector Switch Locking ButtonGenerator Amperage Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-45USI Gauge ReadingReading Amperage Reading VoltageDCA-45USI Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesDCA-45USI PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure When refuelingInhaling fumes ALWAYS! place trailer on firm level ground before refuelingCleaning the Radiator Air Cleaner Fan Belt TensionMust be less than 50% Operation Freezing WeatherBattery Cable Installation WiringAlternator Piping and Hose ConnectionDCA-45USI Generator START-UP Procedure Before StartingDCA-45USI Generator START-UP Procedure 38 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Automatic Shut-down System Normal Shut-down ProcedureEmergency Shut-down Procedure DCA-45USI Maintenance Air Removal Check Oil LevelReplacing Oil Filter Replacing Fuel FilterDCA-45USI -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-45USI -TRAILER Maintenance Tires/Wheels/Lug NutsTireWear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-45USI -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-45USI Enginewiring Diagram DCA-45USI Enginewiring Diagram DCA-45USI Generatorwiring Diagram Generator Wiring DiagramDCA-45USI -TROUBLESHOOTING Generator Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-45USI Suggested Spare Parts Qty DescriptionDCA-45USI Generator Assy B3110100202 80510700030010310035 0042510000DCA-45USI Control BOX Assy M1214000102 0601808825KAF361101039 002100508056 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 DCA-45USI Control BOX Assy DCA-45USI Engine and Radiator Assy M1924200014 897049-70810605000048 0030010000Engine & Radiator Assy 0603300285 06055113950603306395 0602021070DCA-45USI Outputterminal Assy DCA-45USI Outputterminal Assy DCA-45USI Battery Assy 0602220187 M9310500014M9103000304 0602220920DCA-45USI Muffler Assy M1331100102 0017112030M1334000003 0602320101DCA-45USI Fueltank Assy M1364000102 06055050700605501072 0605516090DCA-45USI Enclosure Assy DCA-45USI Enclosure Assy 72 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 26A 0040016000 26B 004121600027A 0040016000 27B 004121600074 DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 49A M1494400404 M145400010350A M1494400104 M1454000503DCA-45USI Rubber Seals Assy 0229200950 02289013850228900900 0229400900DCA-45USI Nameplate and Decals Assy M1511400002 M1511400102M1550000204 M15000020Effective October 1, 2002 Terms and Conditions of Sale Parts DCA-45USI Operation and Parts Manual STD REV. #2 04/22/05 Your Local Dealer is