Kohler 16EFOZ/20EOZ, 8.5EFOZ, 4EFOZ/5EOZ Introduction, Typical Generator Set Location and Mounting

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Section 1 Introduction

Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever.

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The safe and successful operation of a marine power system depends primarily on the installation. See Figure 1-1. Use this manual as a guide to install the

marine generator set. For operating instructions, refer to the operation manual.

Marine generator set installations must comply with all applicable regulations and standards.

Use the specification sheets as a guide in planning your installation. Use current dimension drawings and wiring diagrams.

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1.Exhaust mixer elbow (exhaust/water outlet) (not shown)

2.Heat exchanger (not shown)

3.Coolant recovery tank (located on the unit on some models)

4.Seawater strainer *

5.Seawater pump (seawater inlet)

6.Seawater line *

7.Seacock *

8.Craft stringers

9.Fuel feed pump (fuel inlet) *

10.Fuel return line *

11.Hose clamps

12.Fuel supply line *

13.Mounting tray (mounting skid on 33--150 kW models)

14.Battery/battery storage box

15.Battery cables

16.Exhaust hose or exhaust line *

17.Electrical leads (AC output leads/remote start panel leads)

*Indicated components must conform to USCG regulations.

Figure 1-1 Typical Generator Set Location and Mounting

Note: See text for complete explanation of installation requirements.

Note: Use two hose clamps on each end of all flexible exhaust hose connections.

TP-6069 6/03

Section 1 Introduction

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Contents TP-6069 6/03d ModelsPage Table of Contents Page Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireHazardous Voltage/ Electrical Shock Fuel SystemHazardous Noise Hot coolant and steam Can cause severe injury or death Hot PartsMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Typical Generator Set Location and Mounting IntroductionIntroduction TP-6069 6/03 Location Installation Location ConsiderationsLocation and Mounting General ConsiderationsLocation and Mounting TP-6069 6/03 Intake Through-Hull Strainer Seacock Cover Cooling SystemVentilation Cooling System ComponentsClosed Heat Exchanger 125EFOZ/5--150EOZ Models SeacockSeawater Strainer Water LinesArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Exhaust Lines Exhaust SystemTypes Above-Waterline Installation Exhaust System Location, Mounting, and InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel Tank Fuel SystemFuel Consumption Fuel LinesFuel Filters Fuel Pump LiftCircuit Breaker Considerations Electrical SystemAC Voltage Connections Circuit ProtectionAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Commercial Vessel Installation Regulations Installation In Steel or Aluminum VesselsInstallation Regulations Pleasurecraft Installation RegulationsCCA WiringRemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D Four-Lead Reconnection Reconnection/Adjustments1 100--120-Volt Configurations 2 100--120/200--240-Volt ConfigurationsTwelve-Lead Reconnection 3 200--240-Volt ConfigurationsVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Stab Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Motors Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Generator Output Appendix C Generator Set Output Ratings ProcedurePage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved