Kohler 13EFOZ/15.5EOZ, 8.5EFOZ, 9EFOZ/10EOZ, 4EFOZ/5EOZ Ventilation, Cooling System Components

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Section 3 Cooling System

3.1 Ventilation

Engine combustion, generator cooling, and expulsion of flammable and lethal fumes require ventilation. Provide ventilation compliant with USCG Regulations governing sizing of vents and other considerations.

As a rule, size each inlet- and outlet-vent area to a minimum of 13 sq. cm/30.5 cm (2 sq. in. per ft.) of the craft’s beam. Should this rule conflict with USCG Regulations, follow USCG Regulations. For applications with screened inlets, double the size (4 sq. in. per ft.) of the hull/deck openings. Extend the vent ducts to bilges to expel heavier-than-air fumes.

For generator sets mounted in the engine compartment, increase the air flow to allow for the generator set’s requirements. Install optional detection devices to cause alarm, warning, or engine shutdown should dangerous fumes accumulate in the compartment.

See the generator set specification sheet that shipped with the generator set for air requirements. The air intake silencer/cleaner provides combustion air to the engine. Do not compromise the recommended minimum clearance of 38 mm (1.5 in.) between a duct opening and enclosure wall. The engine/generator performance will decline if you compromise these guidelines. See Figure 3-1 for allowable intake restriction.

Note: ISO 3046 derates apply. See Appendix C.

Model

Allowable Intake Restriction

 

 

3.5EFOZ/4EOZ

200 mm H2O (1.96 kPa or less)

 

 

4--125EFOZ/5--150EOZ

635 mm H2O (6.23 kPa or less)

Figure 3-1 Combustion Air Intake Restriction

3.2 Cooling System Components

The marine generator set’s cooling system requires the following components.

3.2.1Intake Through-Hull Strainer (Seacock Cover)

Install a screened-intake, through-hull strainer to prevent entry of foreign objects. Use perforated, slotted-hole, or unrestricted-hole design strainers. See Figure 3-2 for examples of typical strainers. The inner diameter of the strainer opening must be equal to or greater than the inner diameter of the water-line hose to the seawater pump.

1

2

3

4

5

1-789

1.Inside packing

2.Outside packing

3.Seacock cover

4.Direction of vessel movement

5.Typical intake through-hull strainers

Figure 3-2 Seacock Installation

Do not align the strainer (in relation to the craft’s direction of travel) with any other through-hull intakes. See Figure 3-3. Flush mount the recommended through-hull strainer. Install slotted-hole-design strainers with the slots parallel to the direction of the vessel’s movement.

2

1

4 3

Note: Position the intakes in relation to the vessel’s

travel so neither is in the wake of the other.

1-789

 

1.Generator set intake

2.Main engine intake

3.Aft (rearward)

4.Fore (forward)

Figure 3-3 Intake Strainer

TP-6069 6/03

Section 3 Cooling System

5

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Contents TP-6069 6/03d ModelsPage Table of Contents Page Safety Precautions and Instructions BatteryAccidental Starting Exhaust System Engine Backfire/Flash FireFuel System Hazardous NoiseHazardous Voltage/ Electrical Shock Hot coolant and steam Can cause severe injury or death Hot PartsMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Typical Generator Set Location and Mounting IntroductionIntroduction TP-6069 6/03 Location Installation Location ConsiderationsLocation and Mounting General ConsiderationsLocation and Mounting TP-6069 6/03 Intake Through-Hull Strainer Seacock Cover Cooling SystemVentilation Cooling System ComponentsClosed Heat Exchanger 125EFOZ/5--150EOZ Models SeacockSeawater Strainer Water LinesArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Exhaust System TypesExhaust Lines Above-Waterline Installation Exhaust System Location, Mounting, and InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel Tank Fuel SystemFuel Consumption Fuel LinesFuel Filters Fuel Pump LiftCircuit Breaker Considerations Electrical SystemAC Voltage Connections Circuit ProtectionAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Commercial Vessel Installation Regulations Installation In Steel or Aluminum VesselsInstallation Regulations Pleasurecraft Installation RegulationsCCA WiringRemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D Four-Lead Reconnection Reconnection/Adjustments1 100--120-Volt Configurations 2 100--120/200--240-Volt ConfigurationsTwelve-Lead Reconnection 3 200--240-Volt ConfigurationsVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Stab Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Motors Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Generator Output Appendix C Generator Set Output Ratings ProcedurePage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved