Kohler 6.5EFOZ/8EOZ, 8.5EFOZ, 9EFOZ/10EOZ, 80EFOZ/99EOZ manual 2 Mid/Below-Waterline Installation

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4.3.2Mid/Below-Waterline Installation

Follow USCG Regulations for installing an antisiphon provision to prevent raw water entry into the engine. Use the siphon break if the exhaust manifold outlet is located less than 23 cm (9 in.) above the waterline when the craft is loaded to maximum capacity. Install the siphon break at least 31 cm (1 ft.) above the waterline using the instructions provided with the siphon break kit.

Note: An improperly installed siphon break will cause engine damage and may void the warranty.

Install the siphon break above the highest point in the exhaust line between the heat exchanger and the exhaust mixer. See Figure 4-5 for the siphon break connection. Support the siphon break and hoses to maintain their position and function. Allow a slight offset to clear the stringers or other permanent structures. Protect the siphon break air inlet from dirt and debris.

Note: To prevent water leakage on the generator set, do not mount the siphon break directly over the generator set.

1

TP-5586-6

1. Cut hose and connect siphon break and hardware

Figure 4-5 Siphon Break Connection (4EFOZ/5EOZ model shown)

Mount a typical silencer’s base no more than 1.2 m (4 ft.) below the highest point in the exhaust line. Attach a separate wood mounting base to the hull stringers or

other suitable structures. Use the silencer manufacturer’s recommendation for securing the silencer to the hull. Mount the silencer with the outlet not more than 3 m (10 horizontal ft.) from the engine’s exhaust manifold outlet. Use a USCG-type certified marine exhaust hose.

14 Section 4 Exhaust System

TP-6069 6/03

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Contents Models TP-6069 6/03dPage Table of Contents Page Safety Precautions and Instructions BatteryAccidental Starting Engine Backfire/Flash Fire Exhaust SystemFuel System Hazardous NoiseHazardous Voltage/ Electrical Shock Hot Parts Hot coolant and steam Can cause severe injury or deathMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Introduction Typical Generator Set Location and MountingIntroduction TP-6069 6/03 Installation Location Considerations Location and MountingGeneral Considerations LocationLocation and Mounting TP-6069 6/03 Cooling System VentilationCooling System Components Intake Through-Hull Strainer Seacock CoverSeacock Seawater StrainerWater Lines Closed Heat Exchanger 125EFOZ/5--150EOZ ModelsArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Exhaust System Types Exhaust Lines Exhaust System Location, Mounting, and Installation Above-Waterline InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel System Fuel TankFuel Lines Fuel FiltersFuel Pump Lift Fuel ConsumptionElectrical System AC Voltage ConnectionsCircuit Protection Circuit Breaker ConsiderationsAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Installation In Steel or Aluminum Vessels Installation RegulationsPleasurecraft Installation Regulations Commercial Vessel Installation RegulationsWiring CCARemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D Reconnection/Adjustments 1 100--120-Volt Configurations2 100--120/200--240-Volt Configurations Four-Lead Reconnection3 200--240-Volt Configurations Twelve-Lead ReconnectionVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models Stab13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Appendix a Generator Selection and Wattage Requirements MotorsAppendix B Abbreviations AnsiLCB Appendix C Generator Set Output Ratings Procedure Generator OutputPage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved