Kohler 4EFOZ/5EOZ, 8.5EFOZ Appendix C Generator Set Output Ratings Procedure, Generator Output

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Appendix C Generator Set Output Ratings Procedure

Kohler Co. develops the kilowatt output rating of a Kohlerr marine generator set based upon the calculations specified in ISO 3046 and ISO 8528-1. The calculations correct for environmental variables encountered in a

generator set installation. Figure 1 outlines the calculations. Figure 2 contains examples of how heat variables affect generator set ratings.

Generator Output corrected = Generator Output observed x Correction Factor

Output power is expected to be within ±5% of the specified rating when corrected to reference conditions. Correction factors are determined using the following formulas:

1.For naturally aspirated compression-ignition engines (power limited by excess air): C.F. = [1.175 (29.2 / Dry Barometer in. Hg)1 (Temperature _F + 460/537).75 -- .175]

xAlternator Efficiency Reference / Alternator Efficiency Observed

2.For turbocharged compression ignition engines:

C.F. = [1.175 (29.2 / Barometer Observed in. Hg).7 (Temperature _F + 460/537)2 -- .175]

xAlternator Efficiency Reference / Alternator Efficiency Observed

3.For turbocharged and intercooled compression ignition engines:

C.F. = [1.175 (29.2 / Barometer Observed in. Hg).7 (Temperature _F + 460/537)1.2 -- .175]

xAlternator Efficiency Reference / Alternator Efficiency Observed

Reference conditions:

Temperature: 77_F; Pressure: 29.2 in. Hg dry barometer.

Kohler sound shield increases ambient intake air approx. 12_F

Approximate derates:

Temperature: approximately 1% per 10_F (turbocharged engines have a greater derate);

Pressure (altitude): approximately 4% per 1000 ft. (1 in. Hg)

Figure 1 Generator Output

KEY

 

 

 

 

 

 

 

 

 

 

60 Hz

8.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50 Hz

7.9

 

 

 

 

 

 

 

 

 

 

7.8

 

 

 

 

 

 

 

 

 

 

7.7

 

 

 

 

 

 

 

 

 

 

7.6

 

 

 

 

 

 

 

 

 

 

7.5

 

 

 

 

 

 

 

 

 

 

7.4

 

 

 

 

 

 

 

 

 

 

7.3

 

 

 

 

 

 

 

 

 

 

7.2

 

 

 

 

 

 

 

 

 

 

7.1

 

 

 

 

 

 

 

 

 

 

7.0

 

 

 

 

 

 

 

 

 

 

6.9

 

 

 

 

 

 

 

 

 

 

6.8

 

 

 

 

 

 

 

 

 

 

6.7

 

 

 

 

 

 

 

 

 

 

6.6

 

 

 

 

 

 

 

 

 

 

6.5

 

 

 

 

 

 

 

 

 

 

6.4

 

 

 

 

 

 

 

 

 

 

6.3

 

 

 

 

 

 

 

 

 

 

6.2

 

 

 

 

 

 

 

 

 

 

6.1

 

 

 

 

 

 

 

 

 

 

6.0

 

 

 

 

 

 

 

 

 

 

5.9

 

 

 

 

 

 

 

 

 

 

5.8

 

 

 

 

 

 

 

 

 

 

5.7

 

 

 

 

 

 

 

 

 

 

5.6

 

 

 

 

 

 

 

 

 

 

5.5

 

 

 

 

 

 

 

 

 

 

77

80

85

90

95

100

105

110

115

120

 

 

 

 

 

Temperature (_F)

 

 

 

 

Figure 2 Example: 6.5EFOZ/8EOZ kW Derates (ISO 3046/ISO 8258-1)

 

 

 

A-4 Appendix

TP-6069 6/03

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Contents Models TP-6069 6/03dPage Table of Contents Page Battery Safety Precautions and InstructionsAccidental Starting Engine Backfire/Flash Fire Exhaust SystemHazardous Noise Fuel SystemHazardous Voltage/ Electrical Shock Hot Parts Hot coolant and steam Can cause severe injury or deathMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Introduction Typical Generator Set Location and MountingIntroduction TP-6069 6/03 Installation Location Considerations Location and MountingGeneral Considerations LocationLocation and Mounting TP-6069 6/03 Cooling System VentilationCooling System Components Intake Through-Hull Strainer Seacock CoverSeacock Seawater StrainerWater Lines Closed Heat Exchanger 125EFOZ/5--150EOZ ModelsArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Types Exhaust SystemExhaust Lines Exhaust System Location, Mounting, and Installation Above-Waterline InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel System Fuel TankFuel Lines Fuel FiltersFuel Pump Lift Fuel ConsumptionElectrical System AC Voltage ConnectionsCircuit Protection Circuit Breaker ConsiderationsAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Installation In Steel or Aluminum Vessels Installation RegulationsPleasurecraft Installation Regulations Commercial Vessel Installation RegulationsWiring CCARemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D Reconnection/Adjustments 1 100--120-Volt Configurations2 100--120/200--240-Volt Configurations Four-Lead Reconnection3 200--240-Volt Configurations Twelve-Lead ReconnectionVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models Stab13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Appendix a Generator Selection and Wattage Requirements MotorsAppendix B Abbreviations AnsiLCB Appendix C Generator Set Output Ratings Procedure Generator OutputPage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved