Contents
Models
TP-6069 6/03d
Page
Table of Contents
Page
Accidental Starting
Safety Precautions and Instructions
Battery
Engine Backfire/Flash Fire
Exhaust System
Hazardous Voltage/ Electrical Shock
Fuel System
Hazardous Noise
Hot Parts
Hot coolant and steam Can cause severe injury or death
Moving Parts
VI Safety Precautions and Instructions TP-6069 6/03
Introduction
Typical Generator Set Location and Mounting
Introduction TP-6069 6/03
Installation Location Considerations
Location and Mounting
General Considerations
Location
Location and Mounting TP-6069 6/03
Cooling System
Ventilation
Cooling System Components
Intake Through-Hull Strainer Seacock Cover
Seacock
Seawater Strainer
Water Lines
Closed Heat Exchanger 125EFOZ/5--150EOZ Models
Arrow Description
40--150EOZ Models
Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models
Cooling System TP-6069 6/03
Exhaust Lines
Exhaust System
Types
Exhaust System Location, Mounting, and Installation
Above-Waterline Installation
Typical Above-Waterline Installation
2 Mid/Below-Waterline Installation
Typical Mid and Below Waterline Installation
Exhaust System TP-6069 6/03
Fuel System
Fuel Tank
Fuel Lines
Fuel Filters
Fuel Pump Lift
Fuel Consumption
Electrical System
AC Voltage Connections
Circuit Protection
Circuit Breaker Considerations
AC Circuit Breaker Ratings 33--150 kW
Circuit Breaker Installation 27EFOZ and 5--32EOZ Models
Electrical System TP-6069 6/03
Installation In Steel or Aluminum Vessels
Installation Regulations
Pleasurecraft Installation Regulations
Commercial Vessel Installation Regulations
Wiring
CCA
Remote Start Switch Connection
Remote Controller and Harness Options 33--150 kW Models
10 Remote Controller and Harness Options 33--150 kW Models
Electrical System TP-6069 6/03
Installation Drawings
Installation Drawings
Dimension Drawing, 3.5EFOZ/4EOZ
Remote Options, 3.5EFOZ/4EOZ
Dimension Drawing, 4EFOZ/5EOZ
Dimension Drawing, 4EFOZ/5EOZ with Sound Shield
Dimension Drawing, 6.5EFOZ/8EOZ
Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield
Dimension Drawing, 8.5/9EFOZ and 10EOZ
Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield
10 Dimension Drawing, 11EFOZ/13EOZ
11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield
12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ
ADV-6513B-C
14 Dimension Drawing, 16/17.5EFOZ and 20EOZ
ADV-6481B-D
16 Dimension Drawing, 19/20EFOZ and 23/24EOZ
ADV-6494B-C
18 Dimension Drawing, 23/27EFOZ and 28/32EOZ
ADV-6285B-F
20 Dimension Drawing, 33EFOZ/40EOZ
ADV-6581B-E
22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield
23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch
24 Dimension Drawing, 40EFOZ/50EOZ
ADV-6582B-E
26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield
27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch
28 Dimension Drawing, 55EFOZ/65EOZ
ADV-6583B-E
30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield
31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch
32 Dimension Drawing, 70/80EFOZ and 80/99EOZ
ADV-6603B-D
ADV-6603C-D
ADV-6603D-D
36 Dimension Drawing, 100/125EFOZ and 125/150EOZ
ADV-6594B-D
ADV-6594C-D
Reconnection/Adjustments
1 100--120-Volt Configurations
2 100--120/200--240-Volt Configurations
Four-Lead Reconnection
3 200--240-Volt Configurations
Twelve-Lead Reconnection
Voltage Adjustment
Overvoltage adjustment potentiometer R41 LED4 red
Marine Manual Ship-to-Shore Transfer Switch
Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models
Stab
13 Governor Adjustment 4EFOZ/5EOZ shown
Reconnection/Adjustments TP-6069 6/03
Appendix a Generator Selection and Wattage Requirements
Motors
Appendix B Abbreviations
Ansi
LCB
Appendix C Generator Set Output Ratings Procedure
Generator Output
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2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved