Kohler 3.5EFOZ/4EOZ, 8.5EFOZ, 9EFOZ/10EOZ, 80EFOZ/99EOZ, 6.5EFOZ/8EOZ manual Fuel System, Fuel Tank

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Section 5 Fuel System

WARNING

Explosive fuel vapors.

Can cause severe injury or death.

Use extreme care when handling, storing, and using fuels.

Installing the fuel system. Explosive fuel vapors can cause severe injury or death. Fuel leakage can cause an explosion. Do not modify the tank or the propulsion engine fuel system. Equip the craft with a tank that allows one of the two pickup arrangements described in the installation section. The tank and installation must conform to USCG Regulations.

Note: Fuel system installations must conform to USCG Regulations.

5.1 Fuel Tank

Most marine generator sets draw fuel from the same fuel tank as the craft’s propulsion engine(s). If the tank’s fuel pickup opening allows a multiple dip tube, use a multiple dip tube arrangement. See Figure 5-1. The multiple dip tube arrangement incorporates a shorter dip tube for the generator set and a longer dip tube for the propulsion engine. With this arrangement, the generator set runs out of fuel before the propulsion engine during a low fuel supply situation. Equip the fuel system with a fuel/water separator to remove any accumulated dirt and water.

2

1

1-788

1.Fuel line to propulsion engine

2.Fuel line to generator set

Figure 5-1 Multiple Dip Tube Arrangement

m:is:102:001

TP-6069 6/03

Section 5 Fuel System 17

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Contents TP-6069 6/03d ModelsPage Table of Contents Page Safety Precautions and Instructions BatteryAccidental Starting Exhaust System Engine Backfire/Flash FireFuel System Hazardous NoiseHazardous Voltage/ Electrical Shock Hot coolant and steam Can cause severe injury or death Hot PartsMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Typical Generator Set Location and Mounting IntroductionIntroduction TP-6069 6/03 Location Installation Location ConsiderationsLocation and Mounting General ConsiderationsLocation and Mounting TP-6069 6/03 Intake Through-Hull Strainer Seacock Cover Cooling SystemVentilation Cooling System ComponentsClosed Heat Exchanger 125EFOZ/5--150EOZ Models SeacockSeawater Strainer Water LinesArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Exhaust System TypesExhaust Lines Above-Waterline Installation Exhaust System Location, Mounting, and InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel Tank Fuel SystemFuel Consumption Fuel LinesFuel Filters Fuel Pump LiftCircuit Breaker Considerations Electrical SystemAC Voltage Connections Circuit ProtectionAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Commercial Vessel Installation Regulations Installation In Steel or Aluminum VesselsInstallation Regulations Pleasurecraft Installation RegulationsCCA WiringRemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D Four-Lead Reconnection Reconnection/Adjustments1 100--120-Volt Configurations 2 100--120/200--240-Volt ConfigurationsTwelve-Lead Reconnection 3 200--240-Volt ConfigurationsVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Stab Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Motors Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Generator Output Appendix C Generator Set Output Ratings ProcedurePage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved