Kohler 4EFOZ/5EOZ, 8.5EFOZ, 9EFOZ/10EOZ, 80EFOZ/99EOZ Typical Mid and Below Waterline Installation

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TP-5856-4

1.Mounting base

2.Retaining cap

3.Reed valve assembly

4.Maximum silencer vertical lift of 1.2 m (4 ft.)

5.Exhaust mixer elbow distance above waterline; if less than 23 cm (9 in.), a siphon break is required

6.Minimum siphon break distance above waterline of 30.5 cm (1 ft.)

7.Siphon break

8.Exhaust mixer elbow

9.Heat exchanger (locations vary by model)

10.Coolant recovery tank (located on the unit on some models)

11.Indicates the coolant recovery tank is at the same height as the heat exchanger

12.Seawater strainer

13.Seacock

14.Intake strainer

15.Engine-driven seawater pump

16.Minimum exhaust hose pitch of 1.3 cm per 30.5 cm (0.5 in. per ft.)

17.Maximum distance between silencer and exhaust mixer elbow of 3 m (10 ft.)

18.Silencer (customer-supplied)

19.Minimum exhaust hose pitch of 1.3 cm per 30.5 cm (0.5 in. per ft.)

20.Minimum exhaust outlet distance above waterline of 10 cm (4 in.)

21.Exhaust hose (see Figure 4-7 for hose sizes)

Note: Read the text for complete explanation of dimensions and other installation considerations.

Note: Use two hose clamps on each end of all flexible exhaust hose connections.

Note: Data applies to both rear- and side-exhaust installations.

Figure 4-6 Typical Mid and Below Waterline Installation

 

 

Exhaust Hose

 

 

Diameter

Models without Sound Shield

Models with Sound Shield

mm (in.)

 

 

 

 

3.5/4/6.5/8.5/9EFOZ

4/6.5/8.5/9/11/11.5/13/16/17.5/19/20EFOZ

 

 

4/5/8/10EOZ

5/8/10/13/14/15.5/20/23/24EOZ

51

(2.0)

 

 

 

 

11/11.5/13/16/17.5/19/20/23/27EFOZ

27EFOZ

 

 

13/14/15.5/20/23/24/28/32EOZ

32EOZ

76

(3.0)

 

 

 

 

33EFOZ

33EFOZ

 

 

40EOZ

40EOZ

89

(3.5)

 

 

 

 

40/55/70/80/100/125EFOZ

40/55/70/80/100/125EFOZ

 

 

50/65/80/99/125/150EOZ

50/65/80/99/125/150EOZ

102

(4.0)

 

 

 

 

Figure 4-7 Exhaust Hose Sizes

TP-6069 6/03

Section 4 Exhaust System 15

Image 25
Contents TP-6069 6/03d ModelsPage Table of Contents Page Battery Safety Precautions and InstructionsAccidental Starting Exhaust System Engine Backfire/Flash FireHazardous Noise Fuel SystemHazardous Voltage/ Electrical Shock Hot coolant and steam Can cause severe injury or death Hot PartsMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Typical Generator Set Location and Mounting IntroductionIntroduction TP-6069 6/03 Location and Mounting Installation Location ConsiderationsGeneral Considerations LocationLocation and Mounting TP-6069 6/03 Ventilation Cooling SystemCooling System Components Intake Through-Hull Strainer Seacock CoverSeawater Strainer SeacockWater Lines Closed Heat Exchanger 125EFOZ/5--150EOZ ModelsArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Types Exhaust SystemExhaust Lines Above-Waterline Installation Exhaust System Location, Mounting, and InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel Tank Fuel SystemFuel Filters Fuel LinesFuel Pump Lift Fuel ConsumptionAC Voltage Connections Electrical SystemCircuit Protection Circuit Breaker ConsiderationsAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Installation Regulations Installation In Steel or Aluminum VesselsPleasurecraft Installation Regulations Commercial Vessel Installation RegulationsCCA WiringRemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D 1 100--120-Volt Configurations Reconnection/Adjustments2 100--120/200--240-Volt Configurations Four-Lead ReconnectionTwelve-Lead Reconnection 3 200--240-Volt ConfigurationsVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Stab Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Motors Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Generator Output Appendix C Generator Set Output Ratings ProcedurePage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved