Kohler 27EFOZ/32EOZ, 8.5EFOZ manual Electrical System, AC Voltage Connections, Circuit Protection

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Section 6 Electrical System

WARNING

Hazardous voltage. Moving rotor.

Can cause severe injury or death.

Operate the generator set only when all guards and electrical enclosures are in place.

Electrical backfeed to the utility. Hazardous backfeed voltage can cause severe injury or death. Connect the generator set to the building/marina electrical system only through an approved device and after the building/marina main switch is opened. Backfeed connections can cause severe injury or death to utility personnel working on power lines and/or personnel near the work area. Some states and localities prohibit unauthorized connection to the utility electrical system. Install a ship-to-shore transfer switch to prevent interconnection of the generator set power and shore power.

 

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2

 

 

3

 

 

4

 

5

 

 

 

6

1.

Line side

585771

 

2.

AC circuit breaker

 

3.

Load side

 

4.

L1/L2 phase (black) leads

 

5.

GRD ground (green) lead

 

6.

L0 neutral (white) lead

 

Figure 6-1 AC Voltage Connections in Controller Box (5--32EOZ Models, Typical)

6.1 AC Voltage Connections

Make AC connections to the generator set inside the controller box (4--27EFOZ and 5--32EOZ models) or inside the junction box (33--125EFOZ and 40--150EOZ models). Typically, the generator set connects to a ship-to-shore transfer switch that allows the use of shore/utility power when docked or generator set power when docked or at sea. The wiring then connects to a main circuit breaker box (panel board) that distributes branch circuits throughout the craft. See Figure 6-1 for AC voltage connections to the generator set. See Section 8 for reconnection of the generator set.

6.2 Circuit Protection

The AC circuit breakers (optional) protect the wiring from the AC circuit breakers to the vessel’s distribution panel. AC circuit breakers trip when they detect a fault in the output circuit.

After correcting the fault, reset the AC circuit breaker(s) by placing them in the ON position. Restart the unit. Do not start the unit under load. See Figure 6-2 or Figure 6-3 for AC circuit breaker ratings. The unit’s voltage configuration determines the circuit breaker selection.

Note: Circuit breaker ampere rating and availability are subject to change.

6.2.1Circuit Breaker Considerations

Mounting location. Mount the circuit breakers in the generator set’s controller (4--27EFOZ and 5--32EOZ models) or the generator set’s junction box (33--125EFOZ and 40--150EOZ models). See Section 6.2.2 or Section 6.2.3.

Note: 3.5EFOZ and 4EOZ models already have circuit breakers installed.

Sizing. Use the generator set voltage/frequency configuration to determine the circuit breaker amperage. If the generator set voltage configuration changes, change the circuit breaker to provide optimum protection.

For circuit breaker application and selection information, contact an authorized distributor/dealer.

Have a qualified electrician or technician install circuit breakers and reconnect the generator set. Comply with all governing standards and codes.

TP-6069 6/03

Section 6 Electrical System 19

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Contents TP-6069 6/03d ModelsPage Table of Contents Page Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireHazardous Voltage/ Electrical Shock Fuel SystemHazardous Noise Hot coolant and steam Can cause severe injury or death Hot PartsMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Typical Generator Set Location and Mounting IntroductionIntroduction TP-6069 6/03 Location and Mounting Installation Location ConsiderationsGeneral Considerations LocationLocation and Mounting TP-6069 6/03 Ventilation Cooling SystemCooling System Components Intake Through-Hull Strainer Seacock CoverSeawater Strainer SeacockWater Lines Closed Heat Exchanger 125EFOZ/5--150EOZ ModelsArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Exhaust Lines Exhaust SystemTypes Above-Waterline Installation Exhaust System Location, Mounting, and InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel Tank Fuel SystemFuel Filters Fuel LinesFuel Pump Lift Fuel ConsumptionAC Voltage Connections Electrical SystemCircuit Protection Circuit Breaker ConsiderationsAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Installation Regulations Installation In Steel or Aluminum VesselsPleasurecraft Installation Regulations Commercial Vessel Installation RegulationsCCA WiringRemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D 1 100--120-Volt Configurations Reconnection/Adjustments2 100--120/200--240-Volt Configurations Four-Lead ReconnectionTwelve-Lead Reconnection 3 200--240-Volt ConfigurationsVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Stab Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Motors Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Generator Output Appendix C Generator Set Output Ratings ProcedurePage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved