Kohler 55EFOZ/65EOZ, 8.5EFOZ manual Fuel Lines, Fuel Filters, Fuel Pump Lift, Fuel Consumption

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5.2 Fuel Lines

Locate the fuel return line as far as practical from the fuel pickup to allow the tank fuel to cool the return fuel before delivery back to the fuel injectors. Incoming fuel cools the injectors to achieve maximum engine efficiency.

Note: Do not tee into the main propulsion engine’s fuel line.

Under no circumstances should the propulsion engine and generator set share pickup or return lines (through a tee arrangement) that would allow the larger engine to starve fuel from the smaller engine. It is possible that the operation of either engine could completely drain the fuel line of the other engine and make starting difficult.

Use a flexible hose section to connect the metallic line from the fuel tank to the engine’s fuel pump inlet connection point. Also, use a flexible hose section to connect the metallic line from the fuel tank to the fuel return connection point. The flexible section allows the generator set to vibrate during operation.

 

Fuel Line

 

ID Size

Model

mm (in.)

 

 

3.5EFOZ and 4EOZ

6.4 (1/4)

 

 

4--125EFOZ and 5--150EOZ

9.7 (3/8)

 

 

Figure 5-2 Fuel Line ID Size

See Figure 5-2 for the ID size of the customer-supplied fuel line that connects to the fuel pump and fuel return. Route the fuel lines from the fuel tank in a gradual incline to the engine—do not exceed the height of the generator set and do not route fuel lines above the generator set. Comply with USCG Regulation 46CFR182.20 regarding fuel lines and supports.

See Section 7 for fuel feed pump inlet connection and fuel return line connection.

5.3 Fuel Filters

Conform to USCG Regulations regarding inline fuel filters or strainers.

5.4 Fuel Pump Lift

See Figure 5-3 for fuel pump lift capabilities.

 

Fuel

 

Pump

 

Lift

Model

m (ft.)

 

 

3.5/4/6.5/8.5/9/11/11.5/13/16/17.5/19/20/23/

 

27EFOZ and

1.2 (4)

4/5/8/10/13/14/15.5/20/23/24/28/32EOZ

 

 

 

33/40/55/70/80/100/125EFOZ

0.9 (3)

and 40/50/65/80/99/125/150EOZ

 

 

 

Figure 5-3 Fuel Pump Lift

 

5.5 Fuel Consumption

Consult the current generator set specification sheets for generator set fuel consumption rates.

18 Section 5 Fuel System

TP-6069 6/03

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Contents Models TP-6069 6/03dPage Table of Contents Page Battery Safety Precautions and InstructionsAccidental Starting Engine Backfire/Flash Fire Exhaust SystemHazardous Noise Fuel SystemHazardous Voltage/ Electrical Shock Hot Parts Hot coolant and steam Can cause severe injury or deathMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Introduction Typical Generator Set Location and MountingIntroduction TP-6069 6/03 Installation Location Considerations Location and MountingGeneral Considerations LocationLocation and Mounting TP-6069 6/03 Cooling System VentilationCooling System Components Intake Through-Hull Strainer Seacock CoverSeacock Seawater StrainerWater Lines Closed Heat Exchanger 125EFOZ/5--150EOZ ModelsArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Types Exhaust SystemExhaust Lines Exhaust System Location, Mounting, and Installation Above-Waterline InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel System Fuel TankFuel Lines Fuel FiltersFuel Pump Lift Fuel ConsumptionElectrical System AC Voltage ConnectionsCircuit Protection Circuit Breaker ConsiderationsAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Installation In Steel or Aluminum Vessels Installation RegulationsPleasurecraft Installation Regulations Commercial Vessel Installation RegulationsWiring CCARemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D Reconnection/Adjustments 1 100--120-Volt Configurations2 100--120/200--240-Volt Configurations Four-Lead Reconnection3 200--240-Volt Configurations Twelve-Lead ReconnectionVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models Stab13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Appendix a Generator Selection and Wattage Requirements MotorsAppendix B Abbreviations AnsiLCB Appendix C Generator Set Output Ratings Procedure Generator OutputPage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved