Kohler 11.5EFOZ/14EOZ, 8.5EFOZ, 9EFOZ/10EOZ manual Reconnection/Adjustments, Four-Lead Reconnection

Page 77

Section 8 Reconnection/Adjustments

8.1 Four-Lead Reconnection

The following information illustrates the reconnection of four-lead generator sets. In all cases, conform to the National Electrical Code (NEC).

NOTICE

Voltage reconnection. Affix a notice to the generator set after

breaker. Application of two single-pole circuit breakers does not conform to NEC requirements for supplying a 200--240-volt load, even if the breakers are mechanically attached together. Leads L1 and L2 are for different phases; never connect them together.

L0 (Neutral)

L0

reconnecting the set to a voltage different from the voltage on the nameplate. Order voltage reconnection decal 246242 from an authorized service distributor/dealer.

8.1.1100--120-Volt Configurations

If the installation requires a factory two-pole circuit breaker, do not connect the load-side terminals of the circuit breaker together; see Figure 8-1. If the installation requires a 100--120-volt, 2-wire system, use a single-pole circuit breaker. See Figure 8-2. When connecting stator phase leads together, size the output lead (L1) to handle the amperage. Use a jumper lead on the line side of the circuit breaker to balance the load of the generator set.

L0 (Neutral)

L0

 

Ground

Load

Side

Line

Side

4 3 2 1 Stator Leads

60 Hz

L0--L1 100--120 Volt

L0--L2 100--120 Volt

GRD.

L1

Single-Pole

Circuit

Breaker

50 Hz

100--120 Volt

100--120 Volt

GRD.

Ground

L1

L2

Load

Figure 8-2 100--120-Volt, 2-Wire Configuration

L0 (Neutral)

L0

Side

 

 

Two-Pole

Line

Circuit

 

Side

Breaker

 

Jumper lead

4 3 2 1

Ground

Load

Side

Line

Side

GRD.

L2

L1

Factory

Two-Pole

Circuit

Breaker

Figure 8-1 100--120-Volt, 3-Wire Configuration

8.1.2100--120/200--240-Volt Configurations

The 100--120/200--240-volt configuration does not use a jumper lead. If the unit was originally wired for straight 100--120 volt, 3-wire, remove the jumper lead (see Figure 8-1 for location). Select a two-pole circuit

100-120/200-240-Volt,

43 2 1 3-Wire

Stator Leads

 

 

60 Hz

50 Hz

L0--

L1

100--

120 Volt

100--

120 Volt

L0--

L2

100--

120 Volt

100--

120 Volt

L1--

L2

200--

240 Volt

200--

240 Volt

 

 

 

Figure 8-3

100

--120/200 240-Volt, 3-Wire--

Configuration

TP-6069 6/03

Section 8 Reconnection/Adjustments 67

Image 77
Contents TP-6069 6/03d ModelsPage Table of Contents Page Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireHazardous Voltage/ Electrical Shock Fuel SystemHazardous Noise Hot coolant and steam Can cause severe injury or death Hot PartsMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Typical Generator Set Location and Mounting IntroductionIntroduction TP-6069 6/03 Location and Mounting Installation Location ConsiderationsGeneral Considerations LocationLocation and Mounting TP-6069 6/03 Ventilation Cooling SystemCooling System Components Intake Through-Hull Strainer Seacock CoverSeawater Strainer SeacockWater Lines Closed Heat Exchanger 125EFOZ/5--150EOZ ModelsArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Exhaust Lines Exhaust SystemTypes Above-Waterline Installation Exhaust System Location, Mounting, and InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel Tank Fuel SystemFuel Filters Fuel LinesFuel Pump Lift Fuel ConsumptionAC Voltage Connections Electrical SystemCircuit Protection Circuit Breaker ConsiderationsAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Installation Regulations Installation In Steel or Aluminum VesselsPleasurecraft Installation Regulations Commercial Vessel Installation RegulationsCCA WiringRemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D 1 100--120-Volt Configurations Reconnection/Adjustments2 100--120/200--240-Volt Configurations Four-Lead ReconnectionTwelve-Lead Reconnection 3 200--240-Volt ConfigurationsVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Stab Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Motors Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Generator Output Appendix C Generator Set Output Ratings ProcedurePage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved