Kohler Portable Generator 8EFOZ Parts Manual and Operation Guide

Page 83

Stabilizer Potentiometer (Pot) fine tunes the regulator circuitry to reduce light flicker.

Voltage Adjustment Pot adjusts the generator voltage output within the range of approximately 100 to 130 volts.

Volts/Hz Pot determines the engine speed (Hz) at which the generator output voltage begins to drop.

Note: The volts/Hz adjustment does not apply to the following models:

Model

4/6.5/8/8.5/9EFOZ

5/8/9/10EOZ

Note: On these models, turn the volts/Hz adjustment pot full counterclockwise to stop and seal. No further volts/Hz adjustments are required.

Note: For optimum results, apply full load for voltage regulator adjustment.

Voltage Regulator Adjustment Procedure

1.With the generator set off, turn the remote rheostat, if equipped, to the midpoint.

2.Turn the voltage, volts/Hz, and stability pots fully counterclockwise.

3.Connect the voltmeter and frequency meter to the AC circuit or an electrical outlet.

4.Start the generator set.

5.Rotate the voltage adjustment pot clockwise to increase the voltage (counterclockwise to decrease voltage) to achieve the desired output voltage.

6.Rotate the stability pot clockwise to minimize light flicker.

7.Readjust the voltage adjustment pot if necessary.

8.Adjust the engine speed to the desired cut-in frequency (factory setting 57.5–58 Hz for 60 Hz models or 47.5–48 Hz for 50 Hz models) as measured on frequency meter. To change engine speed adjust the governor arm. Loosen the

locknut and turn it clockwise or counterclockwise to achieve the desired frequency. See Figure 8-13. If a second screw holds the governor arm, loosen the locknut and back out the screw.

9.If applicable, rotate the volts/Hz adjustment pot clockwise until the voltage level begins to drop (as measured on the voltmeter). When set to these specifications, the generator attempts to maintain normal output until the engine speed drops below the frequency set in step 8 as load is applied.

10.Readjust the engine speed to normal (63 Hz/ 1890 rpm for 60 Hz or 52.5 Hz/1575 rpm for 50 Hz). Tighten the locknut when the adjustments are complete. Turn the second screw, if used, to lock the governor arm in place and tighten the locknut.

11.Readjust the voltage adjustment pot if necessary.

12.Readjust the stability pot if necessary.

13.Use the remote rheostat, if equipped, to make final voltage adjustments.

14.Stop the generator set.

1.

1

2

1-929

Locknut

 

 

2.

Speed adjusting screw

 

 

Figure 8-13 Governor Adjustment (4EFOZ/5EOZ shown)

TP-6069 6/03

Section 8 Reconnection/Adjustments 73

Image 83
Contents TP-6069 6/03d ModelsPage Table of Contents Page Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireHazardous Voltage/ Electrical Shock Fuel SystemHazardous Noise Hot coolant and steam Can cause severe injury or death Hot PartsMoving Parts VI Safety Precautions and Instructions TP-6069 6/03 Typical Generator Set Location and Mounting IntroductionIntroduction TP-6069 6/03 Location Installation Location ConsiderationsLocation and Mounting General ConsiderationsLocation and Mounting TP-6069 6/03 Intake Through-Hull Strainer Seacock Cover Cooling SystemVentilation Cooling System ComponentsClosed Heat Exchanger 125EFOZ/5--150EOZ Models SeacockSeawater Strainer Water LinesArrow Description 40--150EOZ Models Direct Water-Cooled Cooling System 3.5EFOZ and 4EOZ Models Cooling System TP-6069 6/03 Exhaust Lines Exhaust SystemTypes Above-Waterline Installation Exhaust System Location, Mounting, and InstallationTypical Above-Waterline Installation 2 Mid/Below-Waterline Installation Typical Mid and Below Waterline Installation Exhaust System TP-6069 6/03 Fuel Tank Fuel SystemFuel Consumption Fuel LinesFuel Filters Fuel Pump LiftCircuit Breaker Considerations Electrical SystemAC Voltage Connections Circuit ProtectionAC Circuit Breaker Ratings 33--150 kW Circuit Breaker Installation 27EFOZ and 5--32EOZ Models Electrical System TP-6069 6/03 Commercial Vessel Installation Regulations Installation In Steel or Aluminum VesselsInstallation Regulations Pleasurecraft Installation RegulationsCCA WiringRemote Start Switch Connection Remote Controller and Harness Options 33--150 kW Models 10 Remote Controller and Harness Options 33--150 kW Models Electrical System TP-6069 6/03 Installation Drawings Installation DrawingsDimension Drawing, 3.5EFOZ/4EOZ Remote Options, 3.5EFOZ/4EOZ Dimension Drawing, 4EFOZ/5EOZ Dimension Drawing, 4EFOZ/5EOZ with Sound Shield Dimension Drawing, 6.5EFOZ/8EOZ Dimension Drawing, 6.5EFOZ/8EOZ with Sound Shield Dimension Drawing, 8.5/9EFOZ and 10EOZ Dimension Drawing, 8.5/9EFOZ and 10EOZ with Sound Shield 10 Dimension Drawing, 11EFOZ/13EOZ 11 Dimension Drawing, 11EFOZ/13EOZ with Sound Shield 12 Dimension Drawing, 11.5/13EFOZ and 14/15.5EOZ ADV-6513B-C 14 Dimension Drawing, 16/17.5EFOZ and 20EOZ ADV-6481B-D 16 Dimension Drawing, 19/20EFOZ and 23/24EOZ ADV-6494B-C 18 Dimension Drawing, 23/27EFOZ and 28/32EOZ ADV-6285B-F 20 Dimension Drawing, 33EFOZ/40EOZ ADV-6581B-E 22 Dimension Drawing, 33EFOZ/40EOZ with Sound Shield 23 Dimension Drawing, 33EFOZ/40EOZ with Electric Clutch 24 Dimension Drawing, 40EFOZ/50EOZ ADV-6582B-E 26 Dimension Drawing, 40EFOZ/50EOZ with Sound Shield 27 Dimension Drawing, 40EFOZ/50EOZ with Electric Clutch 28 Dimension Drawing, 55EFOZ/65EOZ ADV-6583B-E 30 Dimension Drawing, 55EFOZ/65EOZ with Sound Shield 31 Dimension Drawing, 55EFOZ/65EOZ with Electric Clutch 32 Dimension Drawing, 70/80EFOZ and 80/99EOZ ADV-6603B-D ADV-6603C-D ADV-6603D-D 36 Dimension Drawing, 100/125EFOZ and 125/150EOZ ADV-6594B-D ADV-6594C-D Four-Lead Reconnection Reconnection/Adjustments1 100--120-Volt Configurations 2 100--120/200--240-Volt ConfigurationsTwelve-Lead Reconnection 3 200--240-Volt ConfigurationsVoltage Adjustment Overvoltage adjustment potentiometer R41 LED4 red Marine Manual Ship-to-Shore Transfer Switch Stab Voltage Regulator Adjustment 4-27EFOZ and 5-32EOZ Models13 Governor Adjustment 4EFOZ/5EOZ shown Reconnection/Adjustments TP-6069 6/03 Motors Appendix a Generator Selection and Wattage RequirementsAnsi Appendix B AbbreviationsLCB Generator Output Appendix C Generator Set Output Ratings ProcedurePage Page Page 2000, 2001, 2002, and 2003 by Kohler Co. All rights reserved