Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ installation manual Cooling Systems, Intake Strainer

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3
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4. Direction of Vessel Movement
5. Typical Intake Thru-Hull Strainers
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Cooling Systems

General

The following features are necessary in the cooling system.

An intake thru-hull strainer (seacock cover) must be screened to prevent entry of foreign objects and must not be aligned (in relation to direction of travel) with the propulsion engine intake. See Figure 6-11. The recommended thru-hull strainer should be flush mounted. Strainers with slotted holes must be installed with their slots parallel to the direction of vessel movement. The area of the strainer opening(s) must be equal to or greater than the inside diameter of the waterline hose to the seawater pump.

An intake thru-hull strainer must not be of the scoop or cup design. This style can cause a ramming effect and force water upward, past the seawater pump, and into the engine cylinders when the vessel is moving and the generator set is shut down. Hull designs incorporating sea chests are also not suitable for intake thru-hull strainers. A sea chest is a concave molded-in-the-hull chamber that is also aligned to the direction of travel. A sea chest configuration applies a positive pressure similar to a scoop-type thru-hull strainer.

A seacock is to be mounted to hull, assembled onto the intake and accessible for operation. Figure 6-12 shows a typical installation. Install the canvas on the outside of the hull, and the canvas or rubber packing on the inside of the hull.

If caulking is used to seal the seacock, be sure not to apply an excessive amount. Excess caulk can cause improper water flow and in some cases develop a barrier which can force water upward, past the seawater pump, and into the engine cylinders when the vessel is moving and generator set is shut down.

2

1

4

3

NOTE

Intakes are positioned in relation to vessel travel so neither will be in the wake of the other.

1.

Generator Set Intake

3.

Aft

2.

Propulsion Engine

4.

Fore

 

Intake

 

 

Figure 6-11. Intake Strainer

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4

5

1. Inside Packing

2. Outside Packing

3. Seacock Cover

Figure 6-12. Seacock Installation

TP-5695 12/93

Installation 6-7

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Contents Models Marine Generator Sets5CFZ 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide can cause severe nausea Carbon monoxide Can cause severe nausea, fainting, or deathSulfuric acid in batteries can cause severe injury or Sulfuric acid in batteries Can cause severe injury or deathExplosive fuel vapors can cause severe injury or Explosive fuel vapors Can cause severe injury or deathAccidental starting can cause severe injury or Accidental starting Can cause severe injury or deathRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or deathSudden backfire can cause severe injury or death Fire Can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Pleasure Craft Reference MaterialAdditional References Commercial VesselsPart Description Kohler Part No Routine Service PartsAbbreviation Description Glossary of AbbreviationsNEC Specifications SpecificationsGeneral Specifications Introduction5CFZ/4CZ 5CFZ/6.5CZ GeneratorGX360EV EngineBPR4HS NGK Accessories Service Views typical Service ViewsPrestart Checks OperationController ControllerStopping StartingCircuit Protection Engine Safety Shutdown SwitchesHigh Water Temperature Shutdown Switch Remote Panels Optional Remote Panel FeaturesRemote Start and Four-Meter Panel Kit Remote Start and Four-Meter FeaturesScheduled Maintenance Or 2 Years Service ScheduleGenerator Lubrication System SpecificationsOil Change/Oil Filter Change Adding OilRemoving Oil Filter Fuel SystemFuel Pump Screen Fuel Pump ScreenCarburetor/Choke Lubrication Carburetor AdjustmentsIgnition System Service Ignition SystemSpark Plugs Gap bridged Problem Means of Identification Possible Cause NormalOil fouled Carbon fouled12. Checking Spark Plug Gap Cooling Systems- Closed/Heat Exchanger Filling and CheckingHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance 17. Removing Anticorrosion Zinc Anticorrosion ZincServicing Air Cleaner Air Cleaner Mixing ElbowPressure Cap Servicing Mixing ElbowCleaning BatteryChecking Electrolyte Level Checking Specific GravityCharging 21. Specific Gravity Temperature CorrectionValve Adjustment 22. Determining Top Dead Center Governor Adjustment GovernorLubrication Generator Service Wattage RequirementsGeneral Storage Procedure Engine TroubleshootingUnit cranks but will Not startProblem Possible Cause Corrective Action Stops suddenly Lacks powerOperates erratically Electrical System Generator Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ Wiring Diagrams4CZ DiagramsWire Generator Sets To Generator To Shore Set PowerTo Load Load Side LO Neutral GroundLine Side 60 HzWithout Jumper Lead L1--L3Page Installation Generator Selection and Wattage RequirementsMotor Loads Kilowatt Derating Appliance LoadsTypical Location and Mounting Space LocationVentilationMounting Air Requirements CFM L/min Model Combustion CoolingFuel Supply Fuel SystemsFuel Lines Anti-Siphon ProvisionsFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mm11. Intake Strainer Cooling Systems13. Seawater Strainer Closed/Heat Exchanger15. Closed/Heat Exchanger Cooling System Exhaust SystemsCarbon monoxide 17. Typical Above Waterline InstallationMid/Below Waterline Above WaterlineInstallation in Steel or Aluminum Vessels Electrical SystemsAC Voltage Connections Wiring BatteryLead Designations Pin Function Remote Start Switch ConnectionSection Dimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZStandard on 5CFZ and 6.5CZ Sound Shield--Optional on 3.5CFZ and 4CZParts Ordering Instructions For Sales & Service in U.S.A. & Canada PhoneOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone