Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ installation manual Service Views typical

Page 21

Service Views

 

 

 

4

 

 

 

 

5

6

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

31

32

10

11

12

 

13

14

15

16

17

 

 

 

INPUT

STOP START

 

 

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

10A

 

 

 

 

 

 

 

19

 

 

 

FUSE

 

 

 

 

 

 

 

 

 

 

 

0 0 0 0 0

1/10

 

 

 

 

 

 

 

 

 

TOTAL HOURS

 

 

 

 

 

 

 

30

BATT.

 

 

 

 

 

 

 

 

 

CHRG.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

33

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

35

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29

 

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23

 

 

 

 

 

 

 

 

 

 

 

 

 

258000-D

 

 

 

 

 

 

 

 

 

 

 

Figure 1-1. Service Views (typical)

1.

Mixer Elbow (Exhaust Water Outlet)

19.

Oil Drain

2.

Belt Guard

20.

Water Temperature Sender (Optional)

3.

Electric Choke Rotary Solenoid

21.

Heat Exchanger

4.

Carburetor

22.

Ignition Coil/Module

5.

Governor Linkage

23.

Low Oil Pressure Shutdown Switch/Sender

6.

Governor Arm

 

(Sender Optional)

7.

Lifting Eye

24.

Oil Dipstick (Oil Check/Oil Fill)

8.

Speed Adjustment (Idle Speed)

25.

Oil Filter

9.

Antidieseling Solenoid

26.

Anticorrosion Zinc

10.

Controller

27.

Electric Fuel Pump

11.

Battery Charger Voltage Regulator

28.

Remote Panel Connector

12.

Coolant Overflow Hose

29.

Positive Battery Lead Connection

13.

Cooling System Pressure Cap

30.

Coolant Recovery Tank

14.

High Water Temperature Safety Shutdown

31.

Air Filter

15.

Switch

Thermostat

32.

Nameplate

16.

High Exhaust Temperature Shutdown

33.

Negative Battery Lead Connection

17.

Switches (2)

34.

Equipment Ground Lug

Spark Plugs

35.

Starter Solenoid

18.

Seawater Pump

36.

Starter Motor

1-6 Specifications

TP-5695 12/93

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Contents Models Marine Generator Sets5CFZ 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide can cause severe nausea Carbon monoxide Can cause severe nausea, fainting, or deathSulfuric acid in batteries can cause severe injury or Sulfuric acid in batteries Can cause severe injury or deathExplosive fuel vapors can cause severe injury or Explosive fuel vapors Can cause severe injury or deathAccidental starting can cause severe injury or Accidental starting Can cause severe injury or deathRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or deathSudden backfire can cause severe injury or death Fire Can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Pleasure Craft Reference MaterialAdditional References Commercial VesselsPart Description Kohler Part No Routine Service PartsAbbreviation Description Glossary of AbbreviationsNEC Specifications SpecificationsGeneral Specifications Introduction5CFZ/4CZ 5CFZ/6.5CZ GeneratorGX360EV EngineBPR4HS NGK Accessories Service Views typical Service ViewsPrestart Checks OperationController ControllerStopping StartingCircuit Protection Engine Safety Shutdown SwitchesHigh Water Temperature Shutdown Switch Remote Panels Optional Remote Panel FeaturesRemote Start and Four-Meter Panel Kit Remote Start and Four-Meter FeaturesScheduled Maintenance Or 2 Years Service ScheduleGenerator Lubrication System SpecificationsOil Change/Oil Filter Change Adding OilRemoving Oil Filter Fuel SystemFuel Pump Screen Fuel Pump ScreenCarburetor/Choke Lubrication Carburetor AdjustmentsIgnition System Service Ignition SystemSpark Plugs Gap bridged Problem Means of Identification Possible Cause NormalOil fouled Carbon fouled12. Checking Spark Plug Gap Cooling Systems- Closed/Heat Exchanger Filling and CheckingHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance 17. Removing Anticorrosion Zinc Anticorrosion ZincServicing Air Cleaner Air Cleaner Mixing ElbowPressure Cap Servicing Mixing ElbowCleaning BatteryChecking Electrolyte Level Checking Specific GravityCharging 21. Specific Gravity Temperature CorrectionValve Adjustment 22. Determining Top Dead Center Governor Adjustment GovernorLubrication Generator Service Wattage RequirementsGeneral Storage Procedure Engine TroubleshootingUnit cranks but will Not startProblem Possible Cause Corrective Action Stops suddenly Lacks powerOperates erratically Electrical System Generator Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ Wiring Diagrams4CZ DiagramsWire Generator Sets To Generator To Shore Set PowerTo Load Load Side LO Neutral GroundLine Side 60 HzWithout Jumper Lead L1--L3Page Installation Generator Selection and Wattage RequirementsMotor Loads Kilowatt Derating Appliance LoadsTypical Location and Mounting Space LocationVentilationMounting Air Requirements CFM L/min Model Combustion CoolingFuel Supply Fuel SystemsFuel Lines Anti-Siphon ProvisionsFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mm11. Intake Strainer Cooling Systems13. Seawater Strainer Closed/Heat Exchanger15. Closed/Heat Exchanger Cooling System Exhaust SystemsCarbon monoxide 17. Typical Above Waterline InstallationMid/Below Waterline Above WaterlineInstallation in Steel or Aluminum Vessels Electrical SystemsAC Voltage Connections Wiring BatteryLead Designations Pin Function Remote Start Switch ConnectionSection Dimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZStandard on 5CFZ and 6.5CZ Sound Shield--Optional on 3.5CFZ and 4CZParts Ordering Instructions For Sales & Service in U.S.A. & Canada PhoneOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone
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