Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ Remote Start Switch Connection, Lead Designations Pin Function

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Remote Start Switch Connection

Kohler offers several remote panels for connection to the generator set. See Accessories for further detailed description. A wiring harness with a connector keyed to the controller box connector is available to connect these panels to the generator set. The other end of this harness has pigtails which can be used if the installer

elects to use just a start-stop switch or separate lights and hourmeter. See Figure 6-22.

NOTE

If gauges are to be used, there must also be generator set senders. Senders are optional on these generator sets. Gauges and senders are available as service items from an authorized Kohler service dealer/distributor.

Lead Designations

	Pin	Lead	Function
	J3-1	Black	Ground (--)
	J3-2	Tan	Water Temp. Ga.
	J3-3	Lt. Blue	Oil Pressure Ga.
	J3-4	Violet	Gen. “ON”(+)
	J3-5	Yellow/Red	Start
	J3-6	Grey/Black	Stop


			1

J3

1 2 3

4 5 6

2

WT

7

OP

3

4

5

6

NOTE

All wire is 16 gauge. Tape to insulate all unused lead ends.

1.Use Insulink or Solder Connection (Tape to Insulate)

2.Hourmeter

3.“ON”Light

4.Stop

5.Start

6.Rocker Switch

7.Gauges Senders

Figure 6-22. Remote Control Panel Wiring

6-14 Installation

TP-5695 12/93

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Contents Marine Generator Sets Models5CFZ 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide Can cause severe nausea, fainting, or death Carbon monoxide can cause severe nauseaSulfuric acid in batteries Can cause severe injury or death Sulfuric acid in batteries can cause severe injury orExplosive fuel vapors Can cause severe injury or death Explosive fuel vapors can cause severe injury orAccidental starting Can cause severe injury or death Accidental starting can cause severe injury orRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or deathFire Can cause severe injury or death Sudden backfire can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Reference Material Pleasure CraftCommercial Vessels Additional ReferencesRoutine Service Parts Part Description Kohler Part NoGlossary of Abbreviations Abbreviation DescriptionNEC Specifications SpecificationsGeneral Specifications IntroductionGenerator 5CFZ/4CZ 5CFZ/6.5CZEngine GX360EVBPR4HS NGK Accessories Service Views Service Views typicalOperation Prestart ChecksController ControllerStarting StoppingEngine Safety Shutdown Switches Circuit ProtectionHigh Water Temperature Shutdown Switch Remote Panel Features Remote Panels OptionalRemote Start and Four-Meter Features Remote Start and Four-Meter Panel KitScheduled Maintenance Service Schedule Or 2 YearsGenerator Specifications Lubrication SystemAdding Oil Oil Change/Oil Filter ChangeFuel System Removing Oil FilterFuel Pump Screen Fuel Pump ScreenCarburetor Adjustments Carburetor/Choke LubricationIgnition System Ignition System ServiceSpark Plugs Problem Means of Identification Possible Cause Normal Gap bridgedOil fouled Carbon fouled12. Checking Spark Plug Gap Filling and Checking Cooling Systems- Closed/Heat ExchangerHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance Anticorrosion Zinc 17. Removing Anticorrosion ZincAir Cleaner Mixing Elbow Servicing Air CleanerPressure Cap Servicing Mixing ElbowBattery CleaningChecking Electrolyte Level Checking Specific Gravity21. Specific Gravity Temperature Correction ChargingValve Adjustment 22. Determining Top Dead Center Governor Governor AdjustmentLubrication Wattage Requirements Generator ServiceGeneral Storage Procedure Troubleshooting EngineUnit cranks but will Not startLacks power Problem Possible Cause Corrective Action Stops suddenlyOperates erratically Electrical System Generator Wiring Diagrams Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZDiagrams 4CZTo Generator To Shore Set Power Wire Generator SetsTo Load LO Neutral Ground Load SideLine Side 60 HzL1--L3 Without Jumper LeadPage Generator Selection and Wattage Requirements InstallationMotor Loads Appliance Loads Kilowatt DeratingTypical Location and Mounting LocationVentilation SpaceMounting Air Requirements CFM L/min Model Combustion CoolingFuel Systems Fuel SupplyAnti-Siphon Provisions Fuel LinesFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mmCooling Systems 11. Intake StrainerClosed/Heat Exchanger 13. Seawater StrainerExhaust Systems 15. Closed/Heat Exchanger Cooling System17. Typical Above Waterline Installation Carbon monoxideAbove Waterline Mid/Below WaterlineElectrical Systems Installation in Steel or Aluminum VesselsAC Voltage Connections Battery WiringRemote Start Switch Connection Lead Designations Pin FunctionDimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ SectionSound Shield--Optional on 3.5CFZ and 4CZ Standard on 5CFZ and 6.5CZFor Sales & Service in U.S.A. & Canada Phone Parts Ordering InstructionsOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone