Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ Anti-Siphon Provisions, Fuel Lines, Max. Lift ft. m In. mm

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Anti-Siphon Provisions

Anti-siphon devices must be installed if any section of fuel line lies below the highest point of the fuel tank. The anti-siphon device should be either a spring-loaded check valve (tested to function with the particular installation’s siphon head), or an electrically operated shutoff valve (UL ignition-protected, tested to U.S.C.G. Regulations) which may be operated manually. A check valve should be installed at a point above fuel tank’s highest point, secured to craft’s structure, and be accessible without removing any permanent structure. The fuel line section between the tank and check valve must be located above the tank’s highest point. An electric shutoff valve should be installed at the tank’s fuel withdrawal fitting, and be wired to open when the generator set engine is cranking or running.

Anti-siphon holes drilled in fuel dip tubes within the tank are not reliable anti-siphon devices as they become ineffective when restricted by dirt or gum.

Fuel Lines

Metallic lines should be used from the tank to a flexible hose section connecting metallic line to the engine fuel pump. Metallic lines must have wall thickness of at least 0.029 in. (0.74 mm). Seamless annealed nickel copper, copper-nickel, or copper tubing must be used. The flexible section (necessary to allow vibrational motion of the generator set during operation) must be U.S.C.G. TYPE A HOSE, marked and tagged according to Regulations. Metallic line must be supported within 4 in. (102 mm) of its connection to the flexible section. See Figure 6-8 for fuel pump inlet connection.

1

2

258000-D

1. 1/4 in. NPT Female

2. Electric Fuel Pump

Pipe Thread

 

Figure 6-8. Fuel Pump Inlet Connection

Any in-line fuel filters or strainers must conform to U.S.C.G. Regulations, must be independently mounted to the craft’s structure, and must be accessible for servicing without removing any permanent structures.

NOTE

If a fuel strainer is installed, each fuel filter and strainer must be supported on the engine or boat structure independent from its fuel line connections, unless the fuel filter or strainer is inside a fuel tank.

Fuel Pump Lift Capabilities and

Fuel Consumption

Figure 6-9 lists electric fuel pump lift capabilities and fuel line sizes. Figure 6-10 shows generator set fuel consumption rates.

Model

Fuel Pump

Fuel Inlet Size

Max. Lift ft. (m)

I.D. in. (mm)

 

 

 

 

3.5CFZ

3 (0.9)

3/8

(9.5)

4CZ

3 (0.9)

3/8

(9.5)

5CFZ

3 (0.9)

3/8

(9.5)

6.5CZ

3 (0.9)

3/8

(9.5)

Figure 6-9. Fuel Pump Lift and Fuel Line Size

 

Load and GPH (L/hr.)

 

Model

1/4

1/2

3/4

Full

 

 

 

 

 

3.5 CFZ

0.42

0.50

0.59

0.68

 

(1.59)

(1.89)

(2.23)

(2.57)

4CZ

0.48

0.55

0.62

0.68

 

(1.81)

(2.08)

(2.34)

(2.57)

5CFZ

0.44

0.54

0.66

0.80

 

(1.67)

(2.04)

(2.50)

(3.03)

6.5CZ

0.53

0.62

0.86

1.02

 

(2.00)

(2.34)

(3.25)

(3.86)

Figure 6-10. Fuel Consumption

6-6 Installation

TP-5695 12/93

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Contents Marine Generator Sets Models5CFZ 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide Can cause severe nausea, fainting, or death Carbon monoxide can cause severe nauseaSulfuric acid in batteries Can cause severe injury or death Sulfuric acid in batteries can cause severe injury orExplosive fuel vapors Can cause severe injury or death Explosive fuel vapors can cause severe injury orAccidental starting Can cause severe injury or death Accidental starting can cause severe injury orRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or deathFire Can cause severe injury or death Sudden backfire can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Reference Material Pleasure CraftCommercial Vessels Additional ReferencesRoutine Service Parts Part Description Kohler Part NoGlossary of Abbreviations Abbreviation DescriptionNEC Specifications SpecificationsGeneral Specifications IntroductionGenerator 5CFZ/4CZ 5CFZ/6.5CZEngine GX360EVBPR4HS NGK Accessories Service Views Service Views typicalOperation Prestart ChecksController ControllerStarting StoppingEngine Safety Shutdown Switches Circuit ProtectionHigh Water Temperature Shutdown Switch Remote Panel Features Remote Panels OptionalRemote Start and Four-Meter Features Remote Start and Four-Meter Panel KitScheduled Maintenance Service Schedule Or 2 YearsGenerator Specifications Lubrication SystemAdding Oil Oil Change/Oil Filter ChangeFuel System Removing Oil FilterFuel Pump Screen Fuel Pump ScreenCarburetor Adjustments Carburetor/Choke LubricationSpark Plugs Ignition System ServiceIgnition System Problem Means of Identification Possible Cause Normal Gap bridgedOil fouled Carbon fouled12. Checking Spark Plug Gap Hot coolant and steam Can cause severe injury or death Cooling Systems- Closed/Heat ExchangerFilling and Checking 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance Anticorrosion Zinc 17. Removing Anticorrosion ZincAir Cleaner Mixing Elbow Servicing Air CleanerPressure Cap Servicing Mixing ElbowBattery CleaningChecking Electrolyte Level Checking Specific Gravity21. Specific Gravity Temperature Correction ChargingValve Adjustment 22. Determining Top Dead Center Lubrication Governor AdjustmentGovernor General Generator ServiceWattage Requirements Storage Procedure Troubleshooting EngineUnit cranks but will Not startOperates erratically Problem Possible Cause Corrective Action Stops suddenlyLacks power Electrical System Generator Wiring Diagrams Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZDiagrams 4CZTo Load Wire Generator SetsTo Generator To Shore Set Power LO Neutral Ground Load SideLine Side 60 HzL1--L3 Without Jumper LeadPage Motor Loads InstallationGenerator Selection and Wattage Requirements Appliance Loads Kilowatt DeratingTypical Location and Mounting LocationVentilation SpaceMounting Air Requirements CFM L/min Model Combustion CoolingFuel Systems Fuel SupplyAnti-Siphon Provisions Fuel LinesFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mmCooling Systems 11. Intake StrainerClosed/Heat Exchanger 13. Seawater StrainerExhaust Systems 15. Closed/Heat Exchanger Cooling System17. Typical Above Waterline Installation Carbon monoxideAbove Waterline Mid/Below WaterlineAC Voltage Connections Installation in Steel or Aluminum VesselsElectrical Systems Battery WiringRemote Start Switch Connection Lead Designations Pin FunctionDimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ SectionSound Shield--Optional on 3.5CFZ and 4CZ Standard on 5CFZ and 6.5CZFor Sales & Service in U.S.A. & Canada Phone Parts Ordering InstructionsOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone