Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ installation manual Remote Start and Four-Meter Panel Kit

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Remote Start and Four-Meter

Panel Kit

Allows starting-stopping from a location remote of the generator set. The illuminated gauges include a DC voltmeter, engine oil pressure gauge, water temperature gauge, and generator running time hourmeter. Generator sets come equipped with a 6-pin connector on controller bottom for connection of the kit. See Figure 2-7 for remote start and four-meter panel features.

Start/Stop Switch is a rocker-type switch with “ON” light used to start and stop the generator set.

DC Voltmeter measures voltage of starting battery(ies). Normal battery operating range is 12--14 volts.

Engine Oil Pressure Gauge measures engine oil pressure. Normal engine operating range is 30--50 psi (207--345 kPa).

NOTE

During the engine break-in period, it is normal for the engine to produce higher oil pressure readings.

Water Temperature Gauge measures engine coolant temperature. Normal engine operating range is 170--195_F(77--91_C).

Hourmeter records total generator set operating hours for reference in maintenance scheduling.

1	2
6
5	3
	3
	4
	1-830

1.	Engine Oil Pressure	4.	Water Temperature
2.	Hourmeter	5.	Start/Stop Switch
3.	Voltmeter	6.	“ON”Light

Figure 2-7. Remote Start and Four-Meter Features

TP-5695 12/93

Operation 2-7

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Contents Marine Generator Sets Models5CFZ 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide Can cause severe nausea, fainting, or death Carbon monoxide can cause severe nauseaSulfuric acid in batteries Can cause severe injury or death Sulfuric acid in batteries can cause severe injury orExplosive fuel vapors Can cause severe injury or death Explosive fuel vapors can cause severe injury orAccidental starting Can cause severe injury or death Accidental starting can cause severe injury orRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or deathFire Can cause severe injury or death Sudden backfire can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Reference Material Pleasure CraftCommercial Vessels Additional ReferencesRoutine Service Parts Part Description Kohler Part NoGlossary of Abbreviations Abbreviation DescriptionNEC Specifications SpecificationsGeneral Specifications IntroductionGenerator 5CFZ/4CZ 5CFZ/6.5CZEngine GX360EVBPR4HS NGK Accessories Service Views Service Views typicalOperation Prestart ChecksController ControllerStarting StoppingEngine Safety Shutdown Switches Circuit ProtectionHigh Water Temperature Shutdown Switch Remote Panel Features Remote Panels OptionalRemote Start and Four-Meter Features Remote Start and Four-Meter Panel KitScheduled Maintenance Service Schedule Or 2 YearsGenerator Specifications Lubrication SystemAdding Oil Oil Change/Oil Filter ChangeFuel System Removing Oil FilterFuel Pump Screen Fuel Pump ScreenCarburetor Adjustments Carburetor/Choke LubricationIgnition System Ignition System ServiceSpark Plugs Problem Means of Identification Possible Cause Normal Gap bridgedOil fouled Carbon fouled12. Checking Spark Plug Gap Filling and Checking Cooling Systems- Closed/Heat ExchangerHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance Anticorrosion Zinc 17. Removing Anticorrosion ZincAir Cleaner Mixing Elbow Servicing Air CleanerPressure Cap Servicing Mixing ElbowBattery CleaningChecking Electrolyte Level Checking Specific Gravity21. Specific Gravity Temperature Correction ChargingValve Adjustment 22. Determining Top Dead Center Governor Governor AdjustmentLubrication Wattage Requirements Generator ServiceGeneral Storage Procedure Troubleshooting EngineUnit cranks but will Not startLacks power Problem Possible Cause Corrective Action Stops suddenlyOperates erratically Electrical System Generator Wiring Diagrams Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZDiagrams 4CZTo Generator To Shore Set Power Wire Generator SetsTo Load LO Neutral Ground Load SideLine Side 60 HzL1--L3 Without Jumper LeadPage Generator Selection and Wattage Requirements InstallationMotor Loads Appliance Loads Kilowatt DeratingTypical Location and Mounting LocationVentilation SpaceMounting Air Requirements CFM L/min Model Combustion CoolingFuel Systems Fuel SupplyAnti-Siphon Provisions Fuel LinesFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mmCooling Systems 11. Intake StrainerClosed/Heat Exchanger 13. Seawater StrainerExhaust Systems 15. Closed/Heat Exchanger Cooling System17. Typical Above Waterline Installation Carbon monoxideAbove Waterline Mid/Below WaterlineElectrical Systems Installation in Steel or Aluminum VesselsAC Voltage Connections Battery WiringRemote Start Switch Connection Lead Designations Pin FunctionDimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ SectionSound Shield--Optional on 3.5CFZ and 4CZ Standard on 5CFZ and 6.5CZFor Sales & Service in U.S.A. & Canada Phone Parts Ordering InstructionsOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone