Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ Carbon monoxide, Typical Above Waterline Installation

Page 72

Locate the exhaust outlet at least 4 in. (10 cm) above the

Carbon monoxide can cause severe nausea,

waterline when the craft is loaded to maximum capacity.

fainting, or death. Use the following precautions when

Usually a flapper is installed at exhaust (transom) outlet

installing and operating generator set. Carbon

to prevent water backup in following seas or when going

monoxide is particularly threatening in that it is an

astern (backward).

 

 

odorless, colorless, tasteless, nonirritating gas. Be

 

WARNING

 

especially careful if operating the generator when

 

 

moored or anchored under calm conditions as gases

 

 

 

 

 

 

 

 

may accumulate. If operating the set dockside, moor

 

 

 

 

your craft so that the exhaust discharges on the lee side

 

 

 

 

(the side sheltered from the wind), and always be

 

 

 

 

mindful of others— make sure your exhaust is directed

 

 

 

 

away from other boats and occupied buildings. Do not

Carbon monoxide.

 

 

install exhaust outlet where exhaust can be drawn

Can cause severe nausea, fainting, or death.

through portholes, vents, or air conditioners. If

The exhaust system must be

leakproof

and

generator set’s exhaust discharge hole is near to your

craft’s waterline, DO NOT OVERLOAD CRAFT so as to

routinely inspected.

 

 

 

 

close or restrict exhaust discharge hole.

 

 

 

 

NOTE

 

 

 

 

Data given is applicable to

 

 

 

 

side-exhaust installations.

 

 

 

6

 

1

2

 

 

 

4

 

 

 

 

3

 

 

INPUT STOP/START

 

 

 

 

10A

 

 

 

5

7

FUSE

 

 

 

000 00

1/10

 

 

TOTAL HOURS

 

 

BATT.

 

 

 

 

CHRG.

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

10

 

14

13

12

 

9

 

 

 

 

NOTE

11

Use two hose clamps on each end of

 

all flexible exhaust hose connections.

258000-D

1.Heat Exchanger

2.Exhaust Manifold

3.Engine-Driven Seawater Pump

4.3 ft. (1 m) Max. Lift of Seawater Pump

5.Silencer (Customer Supplied)

6.Exhaust Hose Slope 0.5 in. (1.3 cm) per ft. (30.5 cm)

7.Slight Lift Improves Silencing (Keep Below Level of Exhaust Manifold Outlet)

8.4 in. (10 cm) Min. of Exhaust Line Above Waterline

9.Waterline

10.Seawater Strainer

11.Intake Strainer

12.10 ft. (3 m) Max. Between Exhaust Outlet and Silencer

13.Seacock

14.Coolant Recovery Tank

Figure 6-17. Typical Above Waterline Installation

Exhaust system guidelines for various generator set locations follow. Where exhaust lines would require passage through bulkheads, it may be more practical to use port (left) or starboard (right) side exhaust outlets. This would be especially true where long exhaust lines to the transom (rear) could cause excessive back

pressure. Information and illustrations of stern (rear) exhaust installations also apply to side exhaust installations. Should any information regarding installation conflict with U.S.C.G. Regulations, appropriate Regulations should be followed.

6-10 Installation

TP-5695 12/93

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Contents Marine Generator Sets Models5CFZ 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide Can cause severe nausea, fainting, or death Carbon monoxide can cause severe nauseaSulfuric acid in batteries Can cause severe injury or death Sulfuric acid in batteries can cause severe injury orExplosive fuel vapors Can cause severe injury or death Explosive fuel vapors can cause severe injury orAccidental starting Can cause severe injury or death Accidental starting can cause severe injury orRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or deathFire Can cause severe injury or death Sudden backfire can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Reference Material Pleasure CraftCommercial Vessels Additional ReferencesRoutine Service Parts Part Description Kohler Part NoGlossary of Abbreviations Abbreviation DescriptionNEC Specifications SpecificationsGeneral Specifications IntroductionGenerator 5CFZ/4CZ 5CFZ/6.5CZEngine GX360EVBPR4HS NGK Accessories Service Views Service Views typicalOperation Prestart ChecksController ControllerStarting StoppingEngine Safety Shutdown Switches Circuit ProtectionHigh Water Temperature Shutdown Switch Remote Panel Features Remote Panels OptionalRemote Start and Four-Meter Features Remote Start and Four-Meter Panel KitScheduled Maintenance Service Schedule Or 2 YearsGenerator Specifications Lubrication SystemAdding Oil Oil Change/Oil Filter ChangeFuel System Removing Oil FilterFuel Pump Screen Fuel Pump ScreenCarburetor Adjustments Carburetor/Choke LubricationIgnition System Service Ignition SystemSpark Plugs Problem Means of Identification Possible Cause Normal Gap bridgedOil fouled Carbon fouled12. Checking Spark Plug Gap Cooling Systems- Closed/Heat Exchanger Filling and CheckingHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance Anticorrosion Zinc 17. Removing Anticorrosion ZincAir Cleaner Mixing Elbow Servicing Air CleanerPressure Cap Servicing Mixing ElbowBattery CleaningChecking Electrolyte Level Checking Specific Gravity21. Specific Gravity Temperature Correction ChargingValve Adjustment 22. Determining Top Dead Center Governor Adjustment GovernorLubrication Generator Service Wattage RequirementsGeneral Storage Procedure Troubleshooting EngineUnit cranks but will Not startProblem Possible Cause Corrective Action Stops suddenly Lacks powerOperates erratically Electrical System Generator Wiring Diagrams Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZDiagrams 4CZWire Generator Sets To Generator To Shore Set PowerTo Load LO Neutral Ground Load SideLine Side 60 HzL1--L3 Without Jumper LeadPage Installation Generator Selection and Wattage RequirementsMotor Loads Appliance Loads Kilowatt DeratingTypical Location and Mounting LocationVentilation SpaceMounting Air Requirements CFM L/min Model Combustion CoolingFuel Systems Fuel SupplyAnti-Siphon Provisions Fuel LinesFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mmCooling Systems 11. Intake StrainerClosed/Heat Exchanger 13. Seawater StrainerExhaust Systems 15. Closed/Heat Exchanger Cooling System17. Typical Above Waterline Installation Carbon monoxideAbove Waterline Mid/Below WaterlineInstallation in Steel or Aluminum Vessels Electrical SystemsAC Voltage Connections Battery WiringRemote Start Switch Connection Lead Designations Pin FunctionDimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ SectionSound Shield--Optional on 3.5CFZ and 4CZ Standard on 5CFZ and 6.5CZFor Sales & Service in U.S.A. & Canada Phone Parts Ordering InstructionsOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone