Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ LO Neutral Ground, Load Side, Line Side, 60 Hz, L0--L1, 50 Hz

Page 60

Four-Lead Reconnectable (Single-Phase) Generator Sets Where Generator

Output Can Be Reconnected For 120 volt or 120/240 volt, 60 Hz,

110 volt or 110/220 volt, 50 Hz

NOTE

When a generator set is reconnected to a voltage different than nameplate voltage, notice should be placed on the unit indicating this change. Decals for this purpose are available from authorized Kohler dealers/distributors.

120- or 110- Volt 2-Wire Configuration

Figure 5-5 (Single Pole)

If the installation requires a 120 or 110 volt, 2-wire system, a single-pole circuit breaker must be used. See Figure 5-5. When connecting stator phase leads together, the output lead (L1) must be sized accordingly.

120- or 110-Volt 3-Wire 2-Pole

Configuration--Figure 5-4

Jumper lead to be placed on line side of circuit breaker. Leads L1 and L2 can either be left as separate leads or can be connected together depending upon which is practical for the given application. Regardless of the number of phase (black) leads used in the application, both circuit breakers must have leads attached to the load side. It is recommended that jumper lead be maintained for all straight 120- or 110-volt systems since it helps balance the load of the generator set.

LO (Neutral)

		LO
	Ground	GRD.
	Ground	L2
		L2
		L1
		Load Side
		Circuit
		Breaker
		Line Side

Stator Leads

4 3 2 1

Line

Side

	Load
	Side
	Ground
	LO (Neutral)
	60 Hz
L0--L1	100-120 volt

1-Pole Circuit Breaker

L1

GRD.

LO

50 Hz

100-120 volt

				Jumper
				Lead
4	3	2	1
Stator Leads
			60 Hz	50 Hz
L0--L1			120 volt	110 volt
L0--L2			120 volt	110 volt

Figure 5-4. With Jumper Lead

Figure 5-5. 120 Volt, 2-Wire

5-4 Wiring Diagrams

TP-5695 12/93

Image 60

Contents Marine Generator Sets Models5CFZ 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide Can cause severe nausea, fainting, or death Carbon monoxide can cause severe nauseaSulfuric acid in batteries Can cause severe injury or death Sulfuric acid in batteries can cause severe injury orExplosive fuel vapors Can cause severe injury or death Explosive fuel vapors can cause severe injury orAccidental starting Can cause severe injury or death Accidental starting can cause severe injury orRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or deathFire Can cause severe injury or death Sudden backfire can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Reference Material Pleasure CraftCommercial Vessels Additional ReferencesRoutine Service Parts Part Description Kohler Part NoGlossary of Abbreviations Abbreviation DescriptionNEC Specifications SpecificationsGeneral Specifications IntroductionGenerator 5CFZ/4CZ 5CFZ/6.5CZEngine GX360EVBPR4HS NGK Accessories Service Views Service Views typicalOperation Prestart ChecksController ControllerStarting StoppingEngine Safety Shutdown Switches Circuit ProtectionHigh Water Temperature Shutdown Switch Remote Panel Features Remote Panels OptionalRemote Start and Four-Meter Features Remote Start and Four-Meter Panel KitScheduled Maintenance Service Schedule Or 2 YearsGenerator Specifications Lubrication SystemAdding Oil Oil Change/Oil Filter ChangeFuel System Removing Oil FilterFuel Pump Screen Fuel Pump ScreenCarburetor Adjustments Carburetor/Choke LubricationIgnition System Service Ignition SystemSpark Plugs Problem Means of Identification Possible Cause Normal Gap bridgedOil fouled Carbon fouled12. Checking Spark Plug Gap Cooling Systems- Closed/Heat Exchanger Filling and CheckingHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance Anticorrosion Zinc 17. Removing Anticorrosion ZincAir Cleaner Mixing Elbow Servicing Air CleanerPressure Cap Servicing Mixing ElbowBattery CleaningChecking Electrolyte Level Checking Specific Gravity21. Specific Gravity Temperature Correction ChargingValve Adjustment 22. Determining Top Dead Center Governor Adjustment GovernorLubrication Generator Service Wattage RequirementsGeneral Storage Procedure Troubleshooting EngineUnit cranks but will Not startProblem Possible Cause Corrective Action Stops suddenly Lacks powerOperates erratically Electrical System Generator Wiring Diagrams Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZDiagrams 4CZWire Generator Sets To Generator To Shore Set PowerTo Load LO Neutral Ground Load SideLine Side 60 HzL1--L3 Without Jumper LeadPage Installation Generator Selection and Wattage RequirementsMotor Loads Appliance Loads Kilowatt DeratingTypical Location and Mounting LocationVentilation SpaceMounting Air Requirements CFM L/min Model Combustion CoolingFuel Systems Fuel SupplyAnti-Siphon Provisions Fuel LinesFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mmCooling Systems 11. Intake StrainerClosed/Heat Exchanger 13. Seawater StrainerExhaust Systems 15. Closed/Heat Exchanger Cooling System17. Typical Above Waterline Installation Carbon monoxideAbove Waterline Mid/Below WaterlineInstallation in Steel or Aluminum Vessels Electrical SystemsAC Voltage Connections Battery WiringRemote Start Switch Connection Lead Designations Pin FunctionDimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ SectionSound Shield--Optional on 3.5CFZ and 4CZ Standard on 5CFZ and 6.5CZFor Sales & Service in U.S.A. & Canada Phone Parts Ordering InstructionsOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone