Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ installation manual Electrical Systems, AC Voltage Connections

Page 74

A typical silencer should be mounted no more than 4 ft. (1.2 m) below the highest point in the exhaust line. Attach a separate wood mounting base to hull stringers or other suitable structure. Then secure the silencer to hull using silencer manufacturer’s recommendation. Be sure the silencer outlet is not more than 10 horizontal ft. (3 m) from the engine exhaust manifold outlet. UL marine exhaust hose should be used.

Electrical Systems

AC Voltage Connections

WARNING

Explosion.

Gasoline vapors can cause explosion and severe injury or death.

Before starting generator set, operate blower 4 minutes and check engine compartment for gasoline vapors.

Explosive fuel vapors can cause severe injury or

death. Gasoline vapors can explode and can cause death or severe injury. USCG Regulation 33CFR183 requires all electrical devices (ship-to-shore transfer switch, remote start panel, etc.) to be “ignition protected” when used in a gasoline (gaseous)-fueled environment. These electrical devices are not “ignition protected”and are not certified to operate in a gasoline (gaseous)-fueled environment such as engine room or near fuel tanks. Acceptable locations would be wheelhouse or other living areas sheltered from rain and water splash.

WARNING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Moving rotor.

Hazardous voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Can cause severe injury or death.

Do not operate generator set without all guards and electrical enclosures in place.

Hazardous “backfeed” voltage can cause severe

injury or death. Do not connect to any building/marina electrical system without connecting through an approved device and after building main switch is open. Backfeed connections can cause serious injury or death to utility personnel working to repair a power outage and/or personnel in the vicinity. Unauthorized connection may be unlawful in some states and/or localities. A ship-to-shore transfer switch must be installed to prevent interconnection of generator set power and shore power.

AC connections to generator set are made inside the controller box. The generator set is usually connected to

aship-to-shore transfer switch which allows the use of shore/utility power when docked or generator set power when docked or at sea. The wiring is then connected to a main circuit breaker box (panelboard) which distributes branch circuits throughout the craft. See Section 5. Wiring Diagrams for reconnectability of generator set.

Installation in Steel or

Aluminum Vessels

Installation of a generator set in a vessel constructed of a material capable of conducting current (e.g.: steel or aluminum) is subject to considerations not normally encountered in fiberglass or wood vessels. These differences include equipment grounding, grounding of neutral conductors, ground fault protection, and isolation of galvanic currents.

While the scope of these topics is too extensive to be fully discussed here, references to the appropriate governing bodies will be identified for further investigation.

The information provided here is intended to serve as a guideline to boat manufacturers and generator set installers. This information is not intended or implied to be limited to these sources and is subject to revision by the appropriate governing bodies.

Prior to installing the generator set, check the wiring diagrams to become familiar with the electrical system.

Generator sets installed in pleasure craft are governed by the U.S. Coast Guard and the American Boat and Yacht Council, Inc. Compliance with U.S. Coast Guard Regulations given in Title 33, Part 183 must be followed. Generator sets installed in pleasure craft require a grounded neutral system as specified in ABYC E-8.4.b. Various wiring configurations are illustrated in ABYC Standards E-8.22 through E-8.29. Grounding of appliances and equipment is covered in ABYC E-8.12. Galvanic corrosion prevention by means of galvanic

6-12 Installation

TP-5695 12/93

Image 74
Contents 5CFZ Marine Generator SetsModels 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide Can cause severe nausea, fainting, or death Carbon monoxide can cause severe nauseaSulfuric acid in batteries Can cause severe injury or death Sulfuric acid in batteries can cause severe injury orExplosive fuel vapors Can cause severe injury or death Explosive fuel vapors can cause severe injury orRotating parts Can cause severe injury or death Accidental starting Can cause severe injury or deathAccidental starting can cause severe injury or Flying projectiles can cause severe injury or deathSudden flash fire can cause severe injury or death Fire Can cause severe injury or deathSudden backfire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Reference Material Pleasure CraftCommercial Vessels Additional ReferencesRoutine Service Parts Part Description Kohler Part NoGlossary of Abbreviations Abbreviation DescriptionNEC General Specifications SpecificationsSpecifications IntroductionGenerator 5CFZ/4CZ 5CFZ/6.5CZEngine GX360EVBPR4HS NGK Accessories Service Views Service Views typicalOperation Prestart ChecksController ControllerStarting StoppingEngine Safety Shutdown Switches Circuit ProtectionHigh Water Temperature Shutdown Switch Remote Panel Features Remote Panels OptionalRemote Start and Four-Meter Features Remote Start and Four-Meter Panel KitScheduled Maintenance Service Schedule Or 2 YearsGenerator Specifications Lubrication SystemAdding Oil Oil Change/Oil Filter ChangeFuel System Removing Oil FilterFuel Pump Screen Fuel Pump ScreenCarburetor Adjustments Carburetor/Choke LubricationSpark Plugs Ignition System ServiceIgnition System Oil fouled Problem Means of Identification Possible Cause NormalGap bridged Carbon fouled12. Checking Spark Plug Gap Hot coolant and steam Can cause severe injury or death Cooling Systems- Closed/Heat ExchangerFilling and Checking 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance Anticorrosion Zinc 17. Removing Anticorrosion ZincPressure Cap Air Cleaner Mixing ElbowServicing Air Cleaner Servicing Mixing ElbowChecking Electrolyte Level BatteryCleaning Checking Specific Gravity21. Specific Gravity Temperature Correction ChargingValve Adjustment 22. Determining Top Dead Center Lubrication Governor AdjustmentGovernor General Generator ServiceWattage Requirements Storage Procedure Unit cranks but will TroubleshootingEngine Not startOperates erratically Problem Possible Cause Corrective Action Stops suddenlyLacks power Electrical System Generator Wiring Diagrams Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZDiagrams 4CZTo Load Wire Generator SetsTo Generator To Shore Set Power Line Side LO Neutral GroundLoad Side 60 HzL1--L3 Without Jumper LeadPage Motor Loads InstallationGenerator Selection and Wattage Requirements Appliance Loads Kilowatt DeratingTypical Location and Mounting Mounting LocationVentilationSpace Air Requirements CFM L/min Model Combustion CoolingFuel Systems Fuel SupplyFuel Pump Lift Capabilities Fuel Consumption Anti-Siphon ProvisionsFuel Lines Max. Lift ft. m In. mmCooling Systems 11. Intake StrainerClosed/Heat Exchanger 13. Seawater StrainerExhaust Systems 15. Closed/Heat Exchanger Cooling System17. Typical Above Waterline Installation Carbon monoxideAbove Waterline Mid/Below WaterlineAC Voltage Connections Installation in Steel or Aluminum VesselsElectrical Systems Battery WiringRemote Start Switch Connection Lead Designations Pin FunctionDimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ SectionSound Shield--Optional on 3.5CFZ and 4CZ Standard on 5CFZ and 6.5CZFor Sales & Service in U.S.A. & Canada Phone Parts Ordering InstructionsOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone