Kohler 3.5CFZ, 4CZ, 5CFZ, 6.5CZ installation manual Above Waterline, Mid/Below Waterline

Page 73

Above Waterline

 

1

In addition to considerations described earlier, a

 

 

 

customer-supplied silencer should be installed with its

 

 

outlet at a maximum of 10 horizontal ft. (3 m) from the

 

 

center of the engine’s exhaust outlet (see Figure 6-17).

 

 

A typical silencer should be mounted with the inlet and

 

2

outlet level and with the drain plug down. The silencer

 

 

 

may require two supporting brackets or hanger straps

 

3

for installation to stringers or other suitable structure.

 

Any “lift”in the exhaust line to improve silencing must be

 

 

below the engine exhaust manifold outlet.

 

 

Mid/Below Waterline

 

 

U.S.C.G. Regulations require that an anti-siphoning

 

1-779

provision be used to prevent raw water entry into the

1. Mounting Base

3. Reed Valve Assembly

engine if the exhaust manifold outlet is located less than

2. Retaining Cap

 

9 in. (23 cm) above the waterline when the craft is loaded

Figure 6-18. Siphon Break Components

to maximum capacity. Install a siphon break, see

The siphon break must be located at least 1 foot above

Figure 6-18, at least 1 ft. (31 cm) above waterline as

the waterline at maximum vessel capacity between the

shown in Figure 6-19.

 

 

heat exchanger and water elbow (three-way fittings).

 

 

 

 

The siphon break and fitting must be supported to

 

 

maintain proper position and function. The siphon break

 

 

should be mounted directly vertical of its connection to

 

 

generator set where possible. Otherwise, a slight offset

 

 

is allowable to clear stringers or other permanent

 

 

structures.

 

 

1

 

 

 

2

3

 

INPUT STOP/START

5

10A

 

 

FUSE

1/10

 

 

00000

 

 

TOTAL HOURS

 

 

BATT.

 

 

6

CHRG.

 

 

 

 

 

 

 

4

 

 

12

 

 

7

 

11

10

 

 

 

 

 

 

 

NOTE

9

 

8

 

NOTE

 

 

Use two hose clamps on

 

 

Data given is also applicable

 

 

each end of all flexible

 

 

to side-exhaust installations.

 

 

exhaust hose connections.

 

258000-D

 

 

1.

Siphon Break

 

7.

Waterline

2.

Exhaust Manifold

 

8.

Silencer (Customer Supplied)

3.

Heat Exchanger

 

9.

10 ft. (3 m) Max.

4.

4 ft. (1.2 m) Max.

 

10.

Install Optional Water Lock Here

5.

Exhaust Hose Slope 0.5 in. (1.3 cm) per ft. (30.5 cm)

11.

Coolant Recovery Tank

6.

4 in. (10 cm) Min.

 

12.

1 ft. (30.5 cm) Min.

Figure 6-19. Typical Mid and Below Waterline Installation

TP-5695 12/93

Installation 6-11

Image 73
Contents Models Marine Generator Sets5CFZ 5CZCalifornia Proposition Table of Contents Safety Precautions and Instructions Carbon monoxide can cause severe nausea Carbon monoxide Can cause severe nausea, fainting, or deathSulfuric acid in batteries can cause severe injury or Sulfuric acid in batteries Can cause severe injury or deathExplosive fuel vapors can cause severe injury or Explosive fuel vapors Can cause severe injury or deathAccidental starting can cause severe injury or Accidental starting Can cause severe injury or deathRotating parts Can cause severe injury or death Flying projectiles can cause severe injury or deathSudden backfire can cause severe injury or death Fire Can cause severe injury or deathSudden flash fire can cause severe injury or death Hazardous noise Can cause loss of hearing246242 Pleasure Craft Reference MaterialAdditional References Commercial VesselsPart Description Kohler Part No Routine Service PartsAbbreviation Description Glossary of AbbreviationsNEC Specifications SpecificationsGeneral Specifications Introduction5CFZ/4CZ 5CFZ/6.5CZ GeneratorGX360EV EngineBPR4HS NGK Accessories Service Views typical Service ViewsPrestart Checks OperationController ControllerStopping StartingCircuit Protection Engine Safety Shutdown SwitchesHigh Water Temperature Shutdown Switch Remote Panels Optional Remote Panel FeaturesRemote Start and Four-Meter Panel Kit Remote Start and Four-Meter FeaturesScheduled Maintenance Or 2 Years Service ScheduleGenerator Lubrication System SpecificationsOil Change/Oil Filter Change Adding OilRemoving Oil Filter Fuel SystemFuel Pump Screen Fuel Pump ScreenCarburetor/Choke Lubrication Carburetor AdjustmentsIgnition System Ignition System ServiceSpark Plugs Gap bridged Problem Means of Identification Possible Cause NormalOil fouled Carbon fouled12. Checking Spark Plug Gap Filling and Checking Cooling Systems- Closed/Heat ExchangerHot coolant and steam Can cause severe injury or death 14. Air-Bleed Screw Flushing and Cleaning TP-5695 12/93 Scheduled Maintenance 17. Removing Anticorrosion Zinc Anticorrosion ZincServicing Air Cleaner Air Cleaner Mixing ElbowPressure Cap Servicing Mixing ElbowCleaning BatteryChecking Electrolyte Level Checking Specific GravityCharging 21. Specific Gravity Temperature CorrectionValve Adjustment 22. Determining Top Dead Center Governor Governor AdjustmentLubrication Wattage Requirements Generator ServiceGeneral Storage Procedure Engine TroubleshootingUnit cranks but will Not startLacks power Problem Possible Cause Corrective Action Stops suddenlyOperates erratically Electrical System Generator Schematic Wiring Diagram--3.5CFZ, 4CZ, 5CFZ, and 6.5CZ Wiring Diagrams4CZ DiagramsTo Generator To Shore Set Power Wire Generator SetsTo Load Load Side LO Neutral GroundLine Side 60 HzWithout Jumper Lead L1--L3Page Generator Selection and Wattage Requirements InstallationMotor Loads Kilowatt Derating Appliance LoadsTypical Location and Mounting Space LocationVentilationMounting Air Requirements CFM L/min Model Combustion CoolingFuel Supply Fuel SystemsFuel Lines Anti-Siphon ProvisionsFuel Pump Lift Capabilities Fuel Consumption Max. Lift ft. m In. mm11. Intake Strainer Cooling Systems13. Seawater Strainer Closed/Heat Exchanger15. Closed/Heat Exchanger Cooling System Exhaust SystemsCarbon monoxide 17. Typical Above Waterline InstallationMid/Below Waterline Above WaterlineElectrical Systems Installation in Steel or Aluminum VesselsAC Voltage Connections Wiring BatteryLead Designations Pin Function Remote Start Switch ConnectionSection Dimension Drawing--3.5CFZ, 4CZ, 5CFZ, and 6.5CZStandard on 5CFZ and 6.5CZ Sound Shield--Optional on 3.5CFZ and 4CZParts Ordering Instructions For Sales & Service in U.S.A. & Canada PhoneOperating Hour Service Log Kohler CO. KOHLER, Wisconsin 53044 Phone