Husqvarna ZTH5223, ZTH6125 manual Maintenance Schedule

Page 17

DELIVERY AND DEALER SERVICE

Maintenance Schedule

The table below lists the maintenance required by the ride-on mower. Several of the points not covered in this workshop manual will be found in the Operating Instructions.

 

 

Daily

Weekly

At

Maintenance intervals

 

 

 

 

 

least

 

in hours

 

 

 

 

 

once

 

 

 

 

Maintenance

Page

Pre-

After

 

25

50

100

300

 

a

 

 

use

use

 

 

 

 

 

 

 

 

year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for fuel and oil leaks.

-

❍

 

 

 

 

 

 

 

Check the park brake.

-

●

 

 

 

 

 

 

 

Check engine oil level (every fueling).

21

●

 

 

 

 

 

 

 

Check the fuel pump air filter.

-

 

 

 

 

▼

 

 

 

Check the safety systems.

-

▼

 

 

 

 

 

 

 

Check/clean the engine’s cold air intake.

-

 

▼

 

 

 

 

 

 

Check the mower deck.

38

 

●

 

 

 

 

 

 

Check fasteners (bolts, nuts, etc.).

-

 

❍

 

 

 

 

 

 

Start engine and blades; check for abnormal

-

 

❍

 

 

 

 

 

 

noise.

 

 

 

 

 

 

 

 

 

Clean the underside of the mower deck.

-

 

▼

 

 

 

 

 

 

Check hydraulic system oil level.

22

 

 

 

 

●

 

 

 

Check the condition of belts, pulleys, etc.

38

 

●

 

 

 

 

 

 

Check for any damage.

-

 

❍

 

 

 

 

 

 

Check tire pressure.

20

 

 

 

 

●

 

 

 

Clean thoroughly around the engine.

-

 

❍

 

 

 

 

 

 

Clean thoroughly around the hydraulic system.

53

 

●

 

 

 

 

 

 

Clean thoroughly around belts, pulleys, etc.

-

 

❍

 

 

 

 

 

 

Lubricate mower deck belt tensioner.

-

 

 

 

 

▼

 

 

 

Lubricate belt tensioner for hydraulic pumps.

-

 

 

 

 

▼

 

 

 

Lubricate all wires.

-

 

 

▼

 

 

 

 

 

Lubricate driver’s seat mechanisms.

-

 

 

▼

 

 

 

 

 

Lubricate the throttle control.

-

 

 

▼

 

 

 

 

 

Clean the engine’s cold air intake.

-

 

 

 

▼

▼

 

 

 

Lubricate mower deck links.

-

 

 

❍

 

 

 

 

 

Lubricate front wheel mounts (every 200 hours).

-

 

 

 

 

 

 

▼

 

Lubricate front wheel bearings.

-

 

 

 

 

 

▼

 

 

Lubricate the shafts of the motion control levers.

-

 

 

 

 

 

▼

 

 

Lubricate mower deck struts.

-

 

 

 

 

 

▼

 

 

Lubricate the mower deck’s height regulator.

-

 

 

 

 

 

▼

 

 

 

 

 

 

 

 

 

 

 

 

English-15

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Image 17
Page 16 Page 18
Contents ZTH Svenska Workshop Manual RIDE-ON Lawn Mower ZTH ContentsEnglish-2 Safety Instructions Safety InstructionsGeneral Instructions Special InstructionsSafety Regulations Xxxxxxx xxxx xxxxxxxx xxx x. xxxx xxxxxx Explanation of SymbolsExplanation of Symbols Tools ToolsTechnical Data Technical DataZTH5223 ZTH6125Fuel capacity Litres 11.4 US Gal., 22 litres ZTH5223 ZTH6125Tightening torque, standard Bolts 12 Nm 9 ft/lb 25 Nm 18 ft/lb 44 Nm 33 ft/lb70 Nm 52 ft/lb 110 Nm 80 ft/lb AccessoriesEnglish-10 Delivery and Dealer Service Delivery and Dealer ServicePre-delivery Service Charge the battery Mount the rear tiresCarry out a 25 hour service Hour ServiceAfter the First 8 Hours Change the motor oilEnglish-13 At Least Once a Year Maintenance Schedule Daily Weekly Service Records English-18 Delivery Servicing Delivery ServicingTo our Dealers Removing the Mower from its PackagingDelivery Service Important Information Risk of incorrect assembly/fittingADD Gasoline is highly flammable Take great care Test Running AdministrationDesign and Function Design and FunctionGeneral Mower IdentificationEngine identification Brakes EngineDrive and Control With the belt and the other pulleys Belt is automatically adjusted by a springMower Deck Repairs RepairsRemoving Disconnect the cable from the starter motorFitting Checking and Adjusting the Throttle Wire Adjusting the Throttle WireAdjusting Throttle Lever Tension Diagram Checking and Adjusting the Choke WireFire and health hazard Avoid spills Wipe dry if necessary Fuel tankThree nuts 10 all with washers Springs 9 located on the underside of the splashguardAdjusting Motion Control Lever Spring-back Adjusting Motion Control Lever LinkagesAdjusting the Park Brake See Hydraulic system\Hydraulic pump\Adjusting the linkagesZTH mower deck diagram Spindle Blade Bearings Repairing BearingsRemoving Bearings Roll the belt off see Changing BeltsOr any other damage. If they do, scrap Sharpening and Balancing BladesReplacing Bearings Adjusting Cutting Height Setting the Mower DeckDeck Belt LevelingBelt Tensioning Assembly Changing Pump and Deck Belts Hydraulic Pump BeltFront Wheel Bearings Pump Belt Tensioning AssemblyDismantling AssemblingEnglish-42 Wiring Assembly TroubleshootingDiagram below shows the structure of the electrical system Electrical SystemZTH console harness ZTH frame harness Fuses BatteryRefer to the ZTH electrical system diagram Changing RelaysStarter Motor Contactor Hour Meter Ignition and Start SwitchTroubleshooting Guide Blade SwitchMower Deck Clutch Measuring the Supply VoltageMotion Control Switches Check that the start interlock functions correctly Park Brake Interlock SwitchWelding Hydraulics Hygiene Hydraulic SystemHydraulic System Hydraulic Oils Keep Hydraulic Oil CleanCorrect Oil Leaks Work MethodsZTH Hydraulic System Filling Hydraulic TankDraining Cooler for the Hydraulic System fitting procedure is the reverse of the removal procedureHydraulic Filter Hydraulic LinesDismantling and Assembling Fitting Hydraulic PumpStop the engine and remove the key Reverse Spring Detent AdjustmentDismantling and Assembling Hydraulic MotorsWiring Harness TroubleshootingTroubleshooting To RUN? Clutch Solution Problem Possible causes Clutch will not engageLarge more than Useful life 125/3.18 mm Brake will not engageFailed bearing Loose mounting bolt not tightened Faulty. Repair or replaceNoisy clutch/vibrations Problem Cause Corrective action Troubleshooting Checklist, Hydraulic PumpEspecially the cooler ´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 Also See
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