Husqvarna ZTH6125, ZTH5223 manual Hydraulic Motors, Dismantling and Assembling

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HYDRAULIC SYSTEM

6.Holding the lever, adjust the spring by sliding the bolt (37) in the slot to remove all the slop. Retighten the bolt.

7.Check the adjustment by pulling the motion control lever back to the reverse position and releasing it.

8.If necessary, make the same adjustment on the other side.

9.Reattach the seat rod to the seat frame.

Hydraulic Motors

Removing

1.Drain the hydraulic tank as per the instructions given above.

2.Raise the mower and support on blocks or jack stands.

3.Remove the rear wheel on the side with the faulty motor.

4.Remove the cotter pin and hub nut. Using an extractor if necessary, pull the hub off the axle.

5.Remove the park brake as a single unit.

6.Clean as set out in the instructions.

7.Disconnect the hydraulic lines (21, 22 or 23, 24) and “O” rings from both the pump and the motor.

8.Remove the hydraulic motor from its bracket.

Dismantling and Assembling

Refer to Parker Hydraulics TorqlinkTM Service Procedure for TE Hydraulic Motors.

Fitting

The fitting procedure is the reverse of the removal procedure.

Use new “O” rings.

Pay particular attention to the following:

Fit hydraulic pipes as per the instructions under “Hydraulic Lines”.

The tightening torque for the hub nut is 122 Nm (90 ft/lb). After tightening, align the nut with the cotter pin hole.

Adjust the park brake as set out in the instructions.

Vent the hydraulic system before operation.

English-60

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Contents ZTH Svenska Contents Workshop Manual RIDE-ON Lawn Mower ZTHEnglish-2 General Instructions Safety InstructionsSafety Instructions Special InstructionsSafety Regulations Xxxxxxx xxxx xxxxxxxx xxx x. xxxx xxxxxx Explanation of SymbolsExplanation of Symbols Tools ToolsZTH5223 Technical DataTechnical Data ZTH6125Tightening torque, standard Bolts ZTH5223 ZTH6125Fuel capacity Litres 11.4 US Gal., 22 litres 12 Nm 9 ft/lb 25 Nm 18 ft/lb 44 Nm 33 ft/lbAccessories 70 Nm 52 ft/lb 110 Nm 80 ft/lbEnglish-10 Pre-delivery Service Delivery and Dealer ServiceDelivery and Dealer Service Charge the battery Mount the rear tiresAfter the First 8 Hours Hour ServiceCarry out a 25 hour service Change the motor oilEnglish-13 At Least Once a Year Maintenance Schedule Daily Weekly Service Records English-18 To our Dealers Delivery ServicingDelivery Servicing Removing the Mower from its PackagingDelivery Service Risk of incorrect assembly/fitting Important InformationADD Gasoline is highly flammable Take great care Administration Test RunningGeneral Design and FunctionDesign and Function Mower IdentificationEngine identification Brakes EngineDrive and Control With the belt and the other pulleys Belt is automatically adjusted by a springMower Deck Removing RepairsRepairs Disconnect the cable from the starter motorFitting Checking and Adjusting the Throttle Wire Adjusting the Throttle WireAdjusting Throttle Lever Tension Checking and Adjusting the Choke Wire DiagramThree nuts 10 all with washers Fuel tankFire and health hazard Avoid spills Wipe dry if necessary Springs 9 located on the underside of the splashguardAdjusting the Park Brake Adjusting Motion Control Lever LinkagesAdjusting Motion Control Lever Spring-back See Hydraulic system\Hydraulic pump\Adjusting the linkagesZTH mower deck diagram Removing Bearings Repairing BearingsSpindle Blade Bearings Roll the belt off see Changing BeltsOr any other damage. If they do, scrap Sharpening and Balancing BladesReplacing Bearings Deck Belt Setting the Mower DeckAdjusting Cutting Height LevelingBelt Tensioning Assembly Hydraulic Pump Belt Changing Pump and Deck BeltsDismantling Pump Belt Tensioning AssemblyFront Wheel Bearings AssemblingEnglish-42 Diagram below shows the structure of the electrical system TroubleshootingWiring Assembly Electrical SystemZTH console harness ZTH frame harness Fuses BatteryRefer to the ZTH electrical system diagram Changing RelaysStarter Motor Contactor Ignition and Start Switch Hour MeterMower Deck Clutch Blade SwitchTroubleshooting Guide Measuring the Supply VoltageMotion Control Switches Park Brake Interlock Switch Check that the start interlock functions correctlyWelding Hydraulics Hygiene Hydraulic SystemHydraulic System Correct Oil Leaks Keep Hydraulic Oil CleanHydraulic Oils Work MethodsZTH Hydraulic System Filling Hydraulic TankDraining Hydraulic Filter fitting procedure is the reverse of the removal procedureCooler for the Hydraulic System Hydraulic LinesHydraulic Pump Dismantling and Assembling FittingReverse Spring Detent Adjustment Stop the engine and remove the keyHydraulic Motors Dismantling and AssemblingWiring Harness TroubleshootingTroubleshooting To RUN? Clutch Large more than Useful life 125/3.18 mm Problem Possible causes Clutch will not engageSolution Brake will not engageFailed bearing Loose mounting bolt not tightened Faulty. Repair or replaceNoisy clutch/vibrations Troubleshooting Checklist, Hydraulic Pump Problem Cause Corrective actionEspecially the cooler ´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 Also See