Husqvarna ZTH5223, ZTH6125 manual Faulty. Repair or replace, Noisy clutch/vibrations

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TROUBLESHOOTING

 

 

faulty. Repair or replace.

Overloaded clutch.

• Clogged deck, faulty spindle, etc.

Remove excess grass.

 

 

Replace spindle.

Contaminated friction

• Engine oil leak on clutch.

Repair leak.

surfaces.

 

Replace with new MagStop unit.

Noisy clutch/vibrations

 

 

Failed bearing.

• Loose mounting (bolt not tightened

Replace, tighten to specification.

 

to the correct torque).

 

 

• Insufficient play at the adapter plate

Check, clean, adjust.

Adapter plate rattles

• Some noise is normal.

If noise is excessive, repair or

against anti-rotation pin.

 

replace anti-rotation pin device.

Clutch loose on shaft

• Loose mounting (bolt not tightened

Tighten mounting bolt to

 

to the correct torque).

specification.

 

• Mounting bolt too long and

Use correct length bolt.

 

bottoms on the crankshaft before

 

 

the clutch bites.

 

 

• Mounting washer too thin and

Use correct washer.

 

deforms when bolt is tightened.

 

Shaft bottoms on the clutch.

.

Use proper spacer, at least1/4" thick

Clutch not mounted square. • Ground drive spacer mounting

Replace.

shoulder not square.

 

Clutch integral key hitting

end of keyway in engine shaft.

Incorrect or no chamfer on ground drive spacer.

Space clutch away from radius in shaft keyway.

Increase chamfer on ground drive spacer.

Broken spring.

• Loose mounting.

Replace clutch.

WARNING!

A clutch with broken rivets or springs may separate from the shaft and cause personal injury.

English-65

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Contents ZTH Svenska Workshop Manual RIDE-ON Lawn Mower ZTH ContentsEnglish-2 Special Instructions Safety InstructionsSafety Instructions General InstructionsSafety Regulations Explanation of Symbols Explanation of SymbolsXxxxxxx xxxx xxxxxxxx xxx x. xxxx xxxxxx Tools ToolsZTH6125 Technical DataTechnical Data ZTH522312 Nm 9 ft/lb 25 Nm 18 ft/lb 44 Nm 33 ft/lb ZTH5223 ZTH6125Fuel capacity Litres 11.4 US Gal., 22 litres Tightening torque, standard Bolts70 Nm 52 ft/lb 110 Nm 80 ft/lb AccessoriesEnglish-10 Charge the battery Mount the rear tires Delivery and Dealer ServiceDelivery and Dealer Service Pre-delivery ServiceChange the motor oil Hour ServiceCarry out a 25 hour service After the First 8 HoursEnglish-13 At Least Once a Year Maintenance Schedule Daily Weekly Service Records English-18 Removing the Mower from its Packaging Delivery ServicingDelivery Servicing To our DealersDelivery Service Important Information Risk of incorrect assembly/fittingADD Gasoline is highly flammable Take great care Test Running AdministrationMower Identification Design and FunctionDesign and Function GeneralEngine identification Drive and Control EngineBrakes Mower Deck Belt is automatically adjusted by a springWith the belt and the other pulleys Disconnect the cable from the starter motor RepairsRepairs RemovingFitting Adjusting Throttle Lever Tension Adjusting the Throttle WireChecking and Adjusting the Throttle Wire Diagram Checking and Adjusting the Choke WireSprings 9 located on the underside of the splashguard Fuel tankFire and health hazard Avoid spills Wipe dry if necessary Three nuts 10 all with washersSee Hydraulic system\Hydraulic pump\Adjusting the linkages Adjusting Motion Control Lever LinkagesAdjusting Motion Control Lever Spring-back Adjusting the Park BrakeZTH mower deck diagram Roll the belt off see Changing Belts Repairing BearingsSpindle Blade Bearings Removing BearingsReplacing Bearings Sharpening and Balancing BladesOr any other damage. If they do, scrap Leveling Setting the Mower DeckAdjusting Cutting Height Deck BeltBelt Tensioning Assembly Changing Pump and Deck Belts Hydraulic Pump BeltAssembling Pump Belt Tensioning AssemblyFront Wheel Bearings DismantlingEnglish-42 Electrical System TroubleshootingWiring Assembly Diagram below shows the structure of the electrical systemZTH console harness ZTH frame harness Refer to the ZTH electrical system diagram BatteryFuses Starter Motor Contactor RelaysChanging Hour Meter Ignition and Start SwitchMeasuring the Supply Voltage Blade SwitchTroubleshooting Guide Mower Deck ClutchMotion Control Switches Check that the start interlock functions correctly Park Brake Interlock SwitchWelding Hydraulic System Hydraulic SystemHydraulics Hygiene Work Methods Keep Hydraulic Oil CleanHydraulic Oils Correct Oil LeaksZTH Hydraulic System Draining Hydraulic TankFilling Hydraulic Lines fitting procedure is the reverse of the removal procedureCooler for the Hydraulic System Hydraulic FilterDismantling and Assembling Fitting Hydraulic PumpStop the engine and remove the key Reverse Spring Detent AdjustmentDismantling and Assembling Hydraulic MotorsTroubleshooting TroubleshootingWiring Harness To RUN? Clutch Brake will not engage Problem Possible causes Clutch will not engageSolution Large more than Useful life 125/3.18 mmNoisy clutch/vibrations Faulty. Repair or replaceFailed bearing Loose mounting bolt not tightened Problem Cause Corrective action Troubleshooting Checklist, Hydraulic PumpEspecially the cooler ´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 Also See