Husqvarna ZTH6125, ZTH5223 manual Tools

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TOOLS

Tools

The mower’s special design means that most repair and maintenance work can be carried out using standard tools.

Servicing of engines and hydraulic pumps requires special tools. These are listed in the service manuals of the individual manufacturers.

The mower (engine excluded) has mainly UNC or UNF screw/bolt/nut threads. Certain nuts have special stiffy threads for securing. It is vital that exactly the right size tools (i.e. imperial measurement) are used on these.

Those working on the mower must have ready access to socket wrench sets and open end wrenches of the following sizes:

3/8"

7/16"

1/2"

9/16"

5/8"

11/16"

3/4"

The following are also required:

Torque wrenches, 12 Nm - 110 Nm.

15/16" socket for torque tightening of blade bolts.

7/8" open end wrench or combination wrench for torque tightening of hydraulic lines.

A set of small, imperial measurement, Allen keys.

WARNING!

If metric or other unsuitable tools are used, there is a danger that they will slip and cause personal injury. They may also damage the surfaces of the nut or bolt in such a way that tools can no longer get a firm grip.

English-6

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Contents ZTH Svenska Contents Workshop Manual RIDE-ON Lawn Mower ZTHEnglish-2 Safety Instructions Safety InstructionsGeneral Instructions Special InstructionsSafety Regulations Xxxxxxx xxxx xxxxxxxx xxx x. xxxx xxxxxx Explanation of SymbolsExplanation of Symbols Tools ToolsTechnical Data Technical DataZTH5223 ZTH6125ZTH5223 ZTH6125 Fuel capacity Litres 11.4 US Gal., 22 litresTightening torque, standard Bolts 12 Nm 9 ft/lb 25 Nm 18 ft/lb 44 Nm 33 ft/lbAccessories 70 Nm 52 ft/lb 110 Nm 80 ft/lbEnglish-10 Delivery and Dealer Service Delivery and Dealer ServicePre-delivery Service Charge the battery Mount the rear tiresHour Service Carry out a 25 hour serviceAfter the First 8 Hours Change the motor oilEnglish-13 At Least Once a Year Maintenance Schedule Daily Weekly Service Records English-18 Delivery Servicing Delivery ServicingTo our Dealers Removing the Mower from its PackagingDelivery Service Risk of incorrect assembly/fitting Important InformationADD Gasoline is highly flammable Take great care Administration Test RunningDesign and Function Design and FunctionGeneral Mower IdentificationEngine identification Brakes EngineDrive and Control With the belt and the other pulleys Belt is automatically adjusted by a springMower Deck Repairs RepairsRemoving Disconnect the cable from the starter motorFitting Checking and Adjusting the Throttle Wire Adjusting the Throttle WireAdjusting Throttle Lever Tension Checking and Adjusting the Choke Wire DiagramFuel tank Fire and health hazard Avoid spills Wipe dry if necessaryThree nuts 10 all with washers Springs 9 located on the underside of the splashguardAdjusting Motion Control Lever Linkages Adjusting Motion Control Lever Spring-backAdjusting the Park Brake See Hydraulic system\Hydraulic pump\Adjusting the linkagesZTH mower deck diagram Repairing Bearings Spindle Blade BearingsRemoving Bearings Roll the belt off see Changing BeltsOr any other damage. If they do, scrap Sharpening and Balancing BladesReplacing Bearings Setting the Mower Deck Adjusting Cutting HeightDeck Belt LevelingBelt Tensioning Assembly Hydraulic Pump Belt Changing Pump and Deck BeltsPump Belt Tensioning Assembly Front Wheel BearingsDismantling AssemblingEnglish-42 Troubleshooting Wiring AssemblyDiagram below shows the structure of the electrical system Electrical SystemZTH console harness ZTH frame harness Fuses BatteryRefer to the ZTH electrical system diagram Changing RelaysStarter Motor Contactor Ignition and Start Switch Hour MeterBlade Switch Troubleshooting GuideMower Deck Clutch Measuring the Supply VoltageMotion Control Switches Park Brake Interlock Switch Check that the start interlock functions correctlyWelding Hydraulics Hygiene Hydraulic SystemHydraulic System Keep Hydraulic Oil Clean Hydraulic OilsCorrect Oil Leaks Work MethodsZTH Hydraulic System Filling Hydraulic TankDraining fitting procedure is the reverse of the removal procedure Cooler for the Hydraulic SystemHydraulic Filter Hydraulic LinesHydraulic Pump Dismantling and Assembling FittingReverse Spring Detent Adjustment Stop the engine and remove the keyHydraulic Motors Dismantling and AssemblingWiring Harness TroubleshootingTroubleshooting To RUN? Clutch Problem Possible causes Clutch will not engage SolutionLarge more than Useful life 125/3.18 mm Brake will not engageFailed bearing Loose mounting bolt not tightened Faulty. Repair or replaceNoisy clutch/vibrations Troubleshooting Checklist, Hydraulic Pump Problem Cause Corrective actionEspecially the cooler ´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 Also See