Husqvarna ZTH6125, ZTH5223 manual Mower Deck, Belt is automatically adjusted by a spring

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DESIGN AND FUNCTION

Mower Deck

WARNING!

The engine must not be started if the operator’s floor plate or any of the guards for the mower deck’s belt is/are not securely in position.

The blades are driven by a V-belt from the engine crankshaft (1). The crankshaft has an electromagnetic clutch. This locks the deck pulley to the shaft when current is applied to the clutch (i.e. when the appropriate control panel switch is operated).

The belt is automatically adjusted by a spring

(2)operating on the pulley (3) attached to the top of the mower deck casing. Via vertical shafts, three other pulleys (4,5,7) each drive a separate blade. Two idler pulleys (6,8) serve as belt guides. The outermost pulleys are shielded by removable guards attached to the top of the mower deck casing. The operator’s floor plate acts as a guard preventing contact

with the belt and the other pulleys.

8011-580

Belt routing for the mower deck

WARNING!

The mower blades are extremely sharp. To prevent personal injury, wear protective gloves when handling the blades.

The blades do not require shear pins. Impact protection is provided by the blades skating on their shafts if they hit an immoveable object.

The discharge chute is on the right side of the mower deck. It is spring-loaded and can be raised.

For mulching, a BioClip kit is available as an accessory. The kit comprises guide plates and BioClip blades. It is fitted to the underside of the mower deck.

The mower deck is suspended to the bottom of the mower via two backward inclined struts and four adjustable chains.

Six anti-scalp rollers on the underside of the mower deck prevent the casing catching on the ground. Cutting height is set by a lever on the right of the operator. Inserting a pin through the holes in the deck height adjustment plates sets a limit to the downward movement of the lever.

English-28

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Contents ZTH Svenska Contents Workshop Manual RIDE-ON Lawn Mower ZTHEnglish-2 General Instructions Safety InstructionsSafety Instructions Special InstructionsSafety Regulations Explanation of Symbols Explanation of SymbolsXxxxxxx xxxx xxxxxxxx xxx x. xxxx xxxxxx Tools ToolsZTH5223 Technical DataTechnical Data ZTH6125Tightening torque, standard Bolts ZTH5223 ZTH6125Fuel capacity Litres 11.4 US Gal., 22 litres 12 Nm 9 ft/lb 25 Nm 18 ft/lb 44 Nm 33 ft/lbAccessories 70 Nm 52 ft/lb 110 Nm 80 ft/lbEnglish-10 Pre-delivery Service Delivery and Dealer ServiceDelivery and Dealer Service Charge the battery Mount the rear tiresAfter the First 8 Hours Hour ServiceCarry out a 25 hour service Change the motor oilEnglish-13 At Least Once a Year Maintenance Schedule Daily Weekly Service Records English-18 To our Dealers Delivery ServicingDelivery Servicing Removing the Mower from its PackagingDelivery Service Risk of incorrect assembly/fitting Important InformationADD Gasoline is highly flammable Take great care Administration Test RunningGeneral Design and FunctionDesign and Function Mower IdentificationEngine identification Engine Drive and ControlBrakes Belt is automatically adjusted by a spring Mower DeckWith the belt and the other pulleys Removing RepairsRepairs Disconnect the cable from the starter motorFitting Adjusting the Throttle Wire Adjusting Throttle Lever TensionChecking and Adjusting the Throttle Wire Checking and Adjusting the Choke Wire DiagramThree nuts 10 all with washers Fuel tankFire and health hazard Avoid spills Wipe dry if necessary Springs 9 located on the underside of the splashguardAdjusting the Park Brake Adjusting Motion Control Lever LinkagesAdjusting Motion Control Lever Spring-back See Hydraulic system\Hydraulic pump\Adjusting the linkagesZTH mower deck diagram Removing Bearings Repairing BearingsSpindle Blade Bearings Roll the belt off see Changing BeltsSharpening and Balancing Blades Replacing BearingsOr any other damage. If they do, scrap Deck Belt Setting the Mower DeckAdjusting Cutting Height LevelingBelt Tensioning Assembly Hydraulic Pump Belt Changing Pump and Deck BeltsDismantling Pump Belt Tensioning AssemblyFront Wheel Bearings AssemblingEnglish-42 Diagram below shows the structure of the electrical system TroubleshootingWiring Assembly Electrical SystemZTH console harness ZTH frame harness Battery Refer to the ZTH electrical system diagramFuses Relays Starter Motor ContactorChanging Ignition and Start Switch Hour MeterMower Deck Clutch Blade SwitchTroubleshooting Guide Measuring the Supply VoltageMotion Control Switches Park Brake Interlock Switch Check that the start interlock functions correctlyWelding Hydraulic System Hydraulic SystemHydraulics Hygiene Correct Oil Leaks Keep Hydraulic Oil CleanHydraulic Oils Work MethodsZTH Hydraulic System Hydraulic Tank DrainingFilling Hydraulic Filter fitting procedure is the reverse of the removal procedureCooler for the Hydraulic System Hydraulic LinesHydraulic Pump Dismantling and Assembling FittingReverse Spring Detent Adjustment Stop the engine and remove the keyHydraulic Motors Dismantling and AssemblingTroubleshooting TroubleshootingWiring Harness To RUN? Clutch Large more than Useful life 125/3.18 mm Problem Possible causes Clutch will not engageSolution Brake will not engageFaulty. Repair or replace Noisy clutch/vibrationsFailed bearing Loose mounting bolt not tightened Troubleshooting Checklist, Hydraulic Pump Problem Cause Corrective actionEspecially the cooler ´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 Also See