Husqvarna ZTH6125, ZTH5223 manual Fitting

Page 32

REPAIRS

Fitting

 

1.

When changing engines, transfer the

 

 

necessary components to the new

 

 

engine.

 

 

The chamfered side of the spacer (3) on

 

 

the crankshaft above the pump pulley

 

 

must face the engine.

 

 

The hub collar of the pulley (5) must face

 

 

downwards.

 

2.

Put the four upper engine mount

 

 

isolators (22) in the engine bed (small

 

 

diameter end in the engine bed hole).

 

3.

Check that the clutch tie down (10) is not

 

 

deformed (straighten if necessary) and

 

 

lower the engine into position. The

 

 

engine weighs 40.5 kg.

 

4.

Inserting the spacers (22), washers (28,

 

 

21) and bolts (19) from below, fit the

 

 

engine mounts. The tightening torque for

 

 

the retaining nuts (20) is 110 Nm (80 ft/

 

 

lb).

 

5.

Fit the pump belt on the pulley. Attach the

 

 

spring and use a square, 1/2" ratchet

 

 

wrench to cancel the force exerted by the

 

 

belt tensioner.

 

6.

Fit the washer (6) and mower deck clutch

 

 

(7). Connect the cable to the connector.

8011-606

 

Engine mounts

 

 

The tightening torque for the bolt (9) is 67

Nm (50 ft/lb).

With the bolt (9) tightened, there should be perceptible play between the clutch and the clutch tie down (10) when the clutch flange is turned by hand. Adjust/ twist the tie down and, using the nut (1), tighten the bolt (2).

Ensure that the cable cannot be damaged and secure it with a cable tie.

7.Roll the mower belt into place on the clutch pulley. Check that the belt is routed as per the diagram and that it is not twisted.

8.Fit the operator’s foot plate.

9.Fit the clip for the oil drain hose.

10. Connect the 3 cables to the ground bolt.

8011-580

Belt routing for the mower deck

11.Connect the cable to the starter motor.

12.Connect the pigtail to the frame harness.

13.Connect the fuel line to the fuel pump

English-30

Image 32
Contents ZTH Svenska Contents Workshop Manual RIDE-ON Lawn Mower ZTHEnglish-2 Safety Instructions Safety InstructionsGeneral Instructions Special InstructionsSafety Regulations Xxxxxxx xxxx xxxxxxxx xxx x. xxxx xxxxxx Explanation of SymbolsExplanation of Symbols Tools ToolsTechnical Data Technical DataZTH5223 ZTH6125ZTH5223 ZTH6125 Fuel capacity Litres 11.4 US Gal., 22 litresTightening torque, standard Bolts 12 Nm 9 ft/lb 25 Nm 18 ft/lb 44 Nm 33 ft/lbAccessories 70 Nm 52 ft/lb 110 Nm 80 ft/lbEnglish-10 Delivery and Dealer Service Delivery and Dealer ServicePre-delivery Service Charge the battery Mount the rear tiresHour Service Carry out a 25 hour serviceAfter the First 8 Hours Change the motor oilEnglish-13 At Least Once a Year Maintenance Schedule Daily Weekly Service Records English-18 Delivery Servicing Delivery ServicingTo our Dealers Removing the Mower from its PackagingDelivery Service Risk of incorrect assembly/fitting Important InformationADD Gasoline is highly flammable Take great care Administration Test RunningDesign and Function Design and FunctionGeneral Mower IdentificationEngine identification Brakes EngineDrive and Control With the belt and the other pulleys Belt is automatically adjusted by a springMower Deck Repairs RepairsRemoving Disconnect the cable from the starter motorFitting Checking and Adjusting the Throttle Wire Adjusting the Throttle WireAdjusting Throttle Lever Tension Checking and Adjusting the Choke Wire DiagramFuel tank Fire and health hazard Avoid spills Wipe dry if necessaryThree nuts 10 all with washers Springs 9 located on the underside of the splashguardAdjusting Motion Control Lever Linkages Adjusting Motion Control Lever Spring-backAdjusting the Park Brake See Hydraulic system\Hydraulic pump\Adjusting the linkagesZTH mower deck diagram Repairing Bearings Spindle Blade BearingsRemoving Bearings Roll the belt off see Changing BeltsOr any other damage. If they do, scrap Sharpening and Balancing BladesReplacing Bearings Setting the Mower Deck Adjusting Cutting HeightDeck Belt LevelingBelt Tensioning Assembly Hydraulic Pump Belt Changing Pump and Deck BeltsPump Belt Tensioning Assembly Front Wheel BearingsDismantling AssemblingEnglish-42 Troubleshooting Wiring AssemblyDiagram below shows the structure of the electrical system Electrical SystemZTH console harness ZTH frame harness Fuses BatteryRefer to the ZTH electrical system diagram Changing RelaysStarter Motor Contactor Ignition and Start Switch Hour MeterBlade Switch Troubleshooting GuideMower Deck Clutch Measuring the Supply VoltageMotion Control Switches Park Brake Interlock Switch Check that the start interlock functions correctlyWelding Hydraulics Hygiene Hydraulic SystemHydraulic System Keep Hydraulic Oil Clean Hydraulic OilsCorrect Oil Leaks Work MethodsZTH Hydraulic System Filling Hydraulic TankDraining fitting procedure is the reverse of the removal procedure Cooler for the Hydraulic SystemHydraulic Filter Hydraulic LinesHydraulic Pump Dismantling and Assembling FittingReverse Spring Detent Adjustment Stop the engine and remove the keyHydraulic Motors Dismantling and AssemblingWiring Harness TroubleshootingTroubleshooting To RUN? Clutch Problem Possible causes Clutch will not engage SolutionLarge more than Useful life 125/3.18 mm Brake will not engageFailed bearing Loose mounting bolt not tightened Faulty. Repair or replaceNoisy clutch/vibrations Troubleshooting Checklist, Hydraulic Pump Problem Cause Corrective actionEspecially the cooler ´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 Also See