Husqvarna ZTH5223, ZTH6125 Cooler for the Hydraulic System, Hydraulic Filter, Hydraulic Lines

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HYDRAULIC SYSTEM

The Cooler for the Hydraulic System

Removing

1.Remove the right rear wheel.

2.To eliminate any excess pressure, remove then replace the hydraulic tank cap.

3.Loosen the hose clamps (16) but leave the hoses attached to the cooler.

4.Remove the bolts (14), spacers (15) and nuts (12).

5.Hold the bottom of the cooler higher than the hydraulic tank and disconnect the hoses (27, 28) from the cooler.

Fitting

The fitting procedure is the reverse of the removal procedure.

Hydraulic Filter

Use genuine Husqvarna filters only. The use of pirate parts can invalidate the warranty.

Changing Filters

When changing the oil in the hydraulic tank, change the filter also. Dispose of the used filter in accordance with the environmental regulations relating to engine oil filters.

An oil filter chain may be used for removal but not for fitting.

1.Screw the filter (3) from the filter head (4) - refer to the “ZTH hydraulic system” diagram.

2.Smear the new filter’s gasket with clean hydraulic oil.

3.Screw on the new filter until the gasket contacts the filter head.

4.Manually turn the filter a further one and a half turns.

Removing

1.Drain the hydraulic tank as per the instructions given above.

2.Disconnect the hoses (25, 26) and “O” rings (33) from the filter head (4).

3.Remove the bolts (10) and washers (11). Remove the entire filter unit.

Fitting

The fitting procedure is the reverse of the removal procedure.

Use new “O” ring flares.

Hydraulic Lines

Two types of hydraulic lines are used - high pressure hoses and pipes. For pipes (earlier mower models), the fitting instructions given below apply (they do not need to be observed for mowers with hyrdaulic hoses between pumps and motors).

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Contents ZTH Svenska Workshop Manual RIDE-ON Lawn Mower ZTH ContentsEnglish-2 Special Instructions Safety InstructionsSafety Instructions General InstructionsSafety Regulations Xxxxxxx xxxx xxxxxxxx xxx x. xxxx xxxxxx Explanation of SymbolsExplanation of Symbols Tools ToolsZTH6125 Technical DataTechnical Data ZTH522312 Nm 9 ft/lb 25 Nm 18 ft/lb 44 Nm 33 ft/lb ZTH5223 ZTH6125Fuel capacity Litres 11.4 US Gal., 22 litres Tightening torque, standard Bolts70 Nm 52 ft/lb 110 Nm 80 ft/lb AccessoriesEnglish-10 Charge the battery Mount the rear tires Delivery and Dealer ServiceDelivery and Dealer Service Pre-delivery ServiceChange the motor oil Hour ServiceCarry out a 25 hour service After the First 8 HoursEnglish-13 At Least Once a Year Maintenance Schedule Daily Weekly Service Records English-18 Removing the Mower from its Packaging Delivery ServicingDelivery Servicing To our DealersDelivery Service Important Information Risk of incorrect assembly/fittingADD Gasoline is highly flammable Take great care Test Running AdministrationMower Identification Design and FunctionDesign and Function GeneralEngine identification Brakes EngineDrive and Control With the belt and the other pulleys Belt is automatically adjusted by a springMower Deck Disconnect the cable from the starter motor RepairsRepairs RemovingFitting Checking and Adjusting the Throttle Wire Adjusting the Throttle WireAdjusting Throttle Lever Tension Diagram Checking and Adjusting the Choke WireSprings 9 located on the underside of the splashguard Fuel tankFire and health hazard Avoid spills Wipe dry if necessary Three nuts 10 all with washersSee Hydraulic system\Hydraulic pump\Adjusting the linkages Adjusting Motion Control Lever LinkagesAdjusting Motion Control Lever Spring-back Adjusting the Park BrakeZTH mower deck diagram Roll the belt off see Changing Belts Repairing BearingsSpindle Blade Bearings Removing BearingsOr any other damage. If they do, scrap Sharpening and Balancing BladesReplacing Bearings Leveling Setting the Mower DeckAdjusting Cutting Height Deck BeltBelt Tensioning Assembly Changing Pump and Deck Belts Hydraulic Pump BeltAssembling Pump Belt Tensioning AssemblyFront Wheel Bearings DismantlingEnglish-42 Electrical System TroubleshootingWiring Assembly Diagram below shows the structure of the electrical systemZTH console harness ZTH frame harness Fuses BatteryRefer to the ZTH electrical system diagram Changing RelaysStarter Motor Contactor Hour Meter Ignition and Start SwitchMeasuring the Supply Voltage Blade SwitchTroubleshooting Guide Mower Deck ClutchMotion Control Switches Check that the start interlock functions correctly Park Brake Interlock SwitchWelding Hydraulics Hygiene Hydraulic SystemHydraulic System Work Methods Keep Hydraulic Oil CleanHydraulic Oils Correct Oil LeaksZTH Hydraulic System Filling Hydraulic TankDraining Hydraulic Lines fitting procedure is the reverse of the removal procedureCooler for the Hydraulic System Hydraulic FilterDismantling and Assembling Fitting Hydraulic PumpStop the engine and remove the key Reverse Spring Detent AdjustmentDismantling and Assembling Hydraulic MotorsWiring Harness TroubleshootingTroubleshooting To RUN? Clutch Brake will not engage Problem Possible causes Clutch will not engageSolution Large more than Useful life 125/3.18 mmFailed bearing Loose mounting bolt not tightened Faulty. Repair or replaceNoisy clutch/vibrations Problem Cause Corrective action Troubleshooting Checklist, Hydraulic PumpEspecially the cooler ´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 Also See