Husqvarna ZTH5223, ZTH6125 Reverse Spring Detent Adjustment, Stop the engine and remove the key

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HYDRAULIC SYSTEM

Ensure that the pump pulley aligns with the crankshaft pulley and the pulley for the other pump.

Ensure, on both sides, that the link between the motion control lever and the hydraulic pump is correctly adjusted.

Vent the hydraulic system before operation.

Linkage Adjustment

WARNING!

Ensure the mower is securely supported on blocks or jack stands.

Keep hands, feet and clothing away from rotating tires.

This adjustment must be made with the rear wheels rotating. Raise the rear of the mower and support it securely on blocks or jack stands so that the wheels are free to rotate.

1.Remove the seat rod so that the seat can swing down onto the frame.

2.Tilt the seat forward and, to engage the seat safety switch, place a length of 2" x 4" between the foot plate and the center of the seat.

3.Loosen the jam nuts (20) directly behind each ball joint (10, 32) on the pump control links. These links can now be rotated using the other nuts (9). The jam nuts have a left-hand thread.

4.Start the engine (the park brake must be engaged and the motion control levers in the neutral slots). Run the engine at approximately half throttle.

5.Release the park brake so that the rear wheels can rotate.

6.Working on one side at a time, put the motion control lever into the neutral position in the drive channel. Adjust the motion control linkage by turning the two nuts (9) in the proper direction. Turn these nuts far enough to just stop the wheel rotating.

7.Move the motion control lever forward, then into the neutral position and then into the neutral slot. The wheel must stop completely at this point.

8.Now move the motion control lever into the reverse position and release it. The lever should return to neutral on its own. If not, the reverse spring detent must be adjusted, check below.

9.Tighten the jam nuts directly behind each ball joint (10, 32).

10.Adjust the linkage on the other side in the same way.

11.Reattach the seat rod to the seat.

Reverse Spring Detent Adjustment

1.Stop the engine and remove the key.

2.Pull the motion control lever back to the reverse position and then release it. The lever should spring back and stop centrally in line with the neutral slot (i.e. it should be possible to move the lever directly back to the locked neutral position without touching the sides of the slot).

3.If adjustment is required, move the seat to the back of its slide rails before tilting it forward and removing the rod from the seat frame. Swing the seat down onto the frame.

4.Sufficient to allow the bolt to slide in its slot, loosen the nut (27) fastening the spring (17) to its upper mount.

5.Swing the motion control lever out into the neutral slot. While it is there, pull it against the back face of the neutral slot.

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Contents ZTH Svenska Workshop Manual RIDE-ON Lawn Mower ZTH ContentsEnglish-2 Safety Instructions Safety InstructionsGeneral Instructions Special InstructionsSafety Regulations Explanation of Symbols Explanation of SymbolsXxxxxxx xxxx xxxxxxxx xxx x. xxxx xxxxxx Tools ToolsTechnical Data Technical DataZTH5223 ZTH6125Fuel capacity Litres 11.4 US Gal., 22 litres ZTH5223 ZTH6125Tightening torque, standard Bolts 12 Nm 9 ft/lb 25 Nm 18 ft/lb 44 Nm 33 ft/lb70 Nm 52 ft/lb 110 Nm 80 ft/lb AccessoriesEnglish-10 Delivery and Dealer Service Delivery and Dealer ServicePre-delivery Service Charge the battery Mount the rear tiresCarry out a 25 hour service Hour ServiceAfter the First 8 Hours Change the motor oilEnglish-13 At Least Once a Year Maintenance Schedule Daily Weekly Service Records English-18 Delivery Servicing Delivery ServicingTo our Dealers Removing the Mower from its PackagingDelivery Service Important Information Risk of incorrect assembly/fittingADD Gasoline is highly flammable Take great care Test Running AdministrationDesign and Function Design and FunctionGeneral Mower IdentificationEngine identification Drive and Control EngineBrakes Mower Deck Belt is automatically adjusted by a springWith the belt and the other pulleys Repairs RepairsRemoving Disconnect the cable from the starter motorFitting Adjusting Throttle Lever Tension Adjusting the Throttle WireChecking and Adjusting the Throttle Wire Diagram Checking and Adjusting the Choke WireFire and health hazard Avoid spills Wipe dry if necessary Fuel tankThree nuts 10 all with washers Springs 9 located on the underside of the splashguardAdjusting Motion Control Lever Spring-back Adjusting Motion Control Lever LinkagesAdjusting the Park Brake See Hydraulic system\Hydraulic pump\Adjusting the linkagesZTH mower deck diagram Spindle Blade Bearings Repairing BearingsRemoving Bearings Roll the belt off see Changing BeltsReplacing Bearings Sharpening and Balancing BladesOr any other damage. If they do, scrap Adjusting Cutting Height Setting the Mower DeckDeck Belt LevelingBelt Tensioning Assembly Changing Pump and Deck Belts Hydraulic Pump BeltFront Wheel Bearings Pump Belt Tensioning AssemblyDismantling AssemblingEnglish-42 Wiring Assembly TroubleshootingDiagram below shows the structure of the electrical system Electrical SystemZTH console harness ZTH frame harness Refer to the ZTH electrical system diagram BatteryFuses Starter Motor Contactor RelaysChanging Hour Meter Ignition and Start SwitchTroubleshooting Guide Blade SwitchMower Deck Clutch Measuring the Supply VoltageMotion Control Switches Check that the start interlock functions correctly Park Brake Interlock SwitchWelding Hydraulic System Hydraulic SystemHydraulics Hygiene Hydraulic Oils Keep Hydraulic Oil CleanCorrect Oil Leaks Work MethodsZTH Hydraulic System Draining Hydraulic TankFilling Cooler for the Hydraulic System fitting procedure is the reverse of the removal procedureHydraulic Filter Hydraulic LinesDismantling and Assembling Fitting Hydraulic PumpStop the engine and remove the key Reverse Spring Detent AdjustmentDismantling and Assembling Hydraulic MotorsTroubleshooting TroubleshootingWiring Harness To RUN? Clutch Solution Problem Possible causes Clutch will not engageLarge more than Useful life 125/3.18 mm Brake will not engageNoisy clutch/vibrations Faulty. Repair or replaceFailed bearing Loose mounting bolt not tightened Problem Cause Corrective action Troubleshooting Checklist, Hydraulic PumpEspecially the cooler ´+H¶6D¨ Svenska ´+H¶6D¨ 2002W20 Also See