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Baldor
MN1928 installation manual
Models:
MN1928
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Troubleshooting
Specifications
Install
Dimension
Error Out level configuration
AIN0 analog input wiring
Symptom
4.4.1.3Reset input - !RSTIN
Saving setup information
5.3.1.1Error relay connections
Page 2
Image 2
Page 1
Page 3
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Image 2
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Page 3
Contents
MOTION CONTROL
Installation Manual
NextMove ES Motion Controller
8/03
Page
Contents
5 Backplanes
7 Troubleshooting
Specifications
Appendices
A Appendix
iv Contents
MN1928
General Information
1 General Information
MN1928
1-2General Information
Safety Notice
Precautions
MN1928
MN1928
2.1 NextMove ES features
2 Introduction
Introduction
2-2Introduction
MN1928
MN1928
Installed in
2.2 Receiving and inspection
Introduction
MN1928
2.3 Units and abbreviations
2-4Introduction
Basic Installation
3 Basic Installation
3.1 Introduction
MN1928
Recommended specification
3-2Basic Installation
Minimum specification
MN1928
4 Input / Output
4.2 96-pinedge connector
4.1 Introduction
MN1928
4-2Input / Output
4.2.1 96-pinconnector pin assignment
Table 1 - 96-pinconnector pin assignment
MN1928
MN1928
4.3 Analog I/O
4.3.1Analog inputs
Input / Output
MN1928
Figure 2 - AIN0 analog input wiring
4-4Input / Output
AIN0
Input / Output
4.3.2 Analog outputs
MN1928
Figure 4 - Analog output - Demand0 shown
4-6Input / Output
4.4 Digital I/O
4.4.1Digital inputs
MN1928
MN1928
4.4.1.3Reset input - !RSTIN
4.4.1.4 Typical digital input wiring
Input / Output
MN1928
4.4.2 Digital outputs
4-8Input / Output
4.4.2.1DOUT0 - DOUT7
4.4.2.2DOUT8 - DOUT11
MN1928
Input / Output
Figure 9 - Digital outputs DOUT8-11- DOUT8 shown
4.4.3.3GLOBALERROROUTPUT keyword
Table 2 - Error Out level configuration
4.4.3.2DRIVEENABLEOUTPUT keyword
4-10Input / Output
MN1928
4.5 Other I/O
4.5.1 Stepper control outputs
Input / Output
MN1928
A and B signal
4-12Input / Output
Baldor MicroFlex shown
Input / Output
connector
MN1928
Location
Figure 12 - RS232 serial port connections
4-14Input / Output
MN1928
Location
Location
MN1928
Input / Output
Name
Cable length
4-16Input / Output
MN1928
Maximum
Enable
4.6 Connection summary - minimum system wiring
Figure 14 - Example minimum system wiring
Host PC
4-18Input / Output
signal
connector
MN1928
MN1928
5.1 Introduction
5 Backplanes
Input / Output
5-2Input / Output
5.2 BPL010-501 non-isolatedbackplane
connector
MN1928
Input / Output
connector
MN1928
Location
5-4Input / Output
connector
connector
MN1928
MN1928
connector
connector
Input / Output
MN1928
connector
5-6Input / Output
Location
Input / Output
connector
MN1928
Location
MN1928
connector
5-8Input / Output
Location
Input / Output
connector
MN1928
Location
Location
5-10Input / Output
MN1928
Name
MN1928
Input / Output
MN1928
connector
5-12Input / Output
Location
Input / Output
5.3.1.1Error relay connections
MN1928
Figure 18 - Relay connections
MN1928
connector
5-14Input / Output
Location
Input / Output
connector
MN1928
Location
MN1928
connector
5-16Input / Output
Location
Input / Output
connector
MN1928
Location
5.3.5.1BPL010-502- Active high inputs
5-18Input / Output
MN1928
5.3.5.2BPL010-503- Active low inputs
Input / Output
connector
MN1928
Location
5.3.6.1BPL010-502- PNP outputs
5-20Input / Output
MN1928
5.3.6.2BPL010-503- NPN outputs
Input / Output
connector
MN1928
Location
MN1928
connector
5-22Input / Output
Location
Input / Output
connector
MN1928
Location
MN1928
connector
5-24Input / Output
Location
Location
MN1928
Input / Output
Name
5-26Input / Output
MN1928
MN1928
6.1 Introduction
6 Operation
Operation
6.1.4 Preliminary checks
6.1.5Power on checks
6.1.5.1Installing the USB driver
6-2Operation
MN1928
6.2 WorkBench
6.2.1 Help file
Operation
MN1928
6.2.2Starting WorkBench
6-4Operation
Click Scan to search for the NextMove ES
MN1928
Operation
6-6Operation
6.3 Configuring an axis
6.3.1 Selecting a scale
MN1928
Operation
6.3.2Setting the drive enable output
MN1928
6-8Operation
MN1928
Operation
6.3.3Testing the drive enable output
MN1928
6-10Operation
6.4 Stepper axis - testing
6.4.1 Testing the output
MN1928
MN1928
6.5 Servo axis - testing and tuning
6.5.1 Testing the demand output
Operation
6-12Operation
MN1928
Operation
6.5.2 An introduction to closed loop control
MN1928
6-14Operation
MN1928
Figure 28 - The NextMove ES servo loop
MN1928
Operation
6-16Operation
6.6 Servo axis - tuning for current control
6.6.1 Selecting servo loop gains
MN1928
7. Click Go
MN1928
Operation
MN1928
6.6.2 Underdamped response
6-18Operation
Figure 29 - Underdamped response
Operation
6.6.3 Overdamped response
MN1928
Figure 30 - Overdamped response
MN1928
6.6.4 Critically damped response
6-20Operation
Figure 31 - Critically damped ideal response
Operation
6.7 Servo axis - eliminating steady-stateerrors
MN1928
6-22Operation
6.8 Servo axis - tuning for velocity control
6.8.1 Calculating KVELFF
MN1928
=10.24
MN1928
Operation
Figure 32 - Correct value of KVELFF
6-24Operation
MN1928
Operation
6.8.2 Adjusting KPROP
MN1928
Figure 33 - Correct value of KPROP
6-26Operation
MN1928
MN1928
6.9 Digital input/output configuration
6.9.1 Digital input configuration
Operation
MN1928
6.9.2 Digital output configuration
6-28Operation
Operation
6.10 Saving setup information
MN1928
MN1928
6.10.1Loading saved information
6-30Operation
Troubleshooting
7 Troubleshooting
7.1 Introduction
MN1928
7.2.1 Status display
7.2 NextMove ES indicators
7-2Troubleshooting
MN1928
MN1928
Troubleshooting
7.2.2 Surface mount LEDs D3, D4, D16 and D20
Symptom
7-4Troubleshooting
Symptom
MN1928
Symptom
Troubleshooting
Symptom
MN1928
7-6Troubleshooting
MN1928
Specifications
8 Specifications
8.1 Introduction
Input power
Unit
8-2Specifications
MN1928
Value
8.1.8 Digital output - error output non-isolated
MN1928
8-4Specifications
Signal
Unit
Maximum installation altitude
Specifications
Operating temperature range
Weight
8-6Specifications
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MN1928
A.1 Axis renumbering
A Appendix A
Appendix A-1
A-2Appendix
MN1928
Index
Index
MN1928
Index
MN1928
MN1928
Index
Index
MN1928
Comment
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MN1928
Comments
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MN1928
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