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MN1928 installation manual
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MN1928
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Troubleshooting
Specs
Install
Dimension
Error Out level configuration
AIN0 analog input wiring
Symptom
4.4.1.3Reset input - !RSTIN
Saving setup information
5.3.1.1Error relay connections
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Image 109
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Contents
NextMove ES Motion Controller
Installation Manual
MOTION CONTROL
8/03
Page
Contents
5 Backplanes
Specifications
7 Troubleshooting
iv Contents
A Appendix
Appendices
MN1928
MN1928
1 General Information
General Information
Precautions
Safety Notice
1-2General Information
MN1928
2 Introduction
2.1 NextMove ES features
MN1928
Introduction
MN1928
2-2Introduction
2.2 Receiving and inspection
Installed in
MN1928
Introduction
2-4Introduction
2.3 Units and abbreviations
MN1928
3.1 Introduction
3 Basic Installation
Basic Installation
MN1928
Minimum specification
3-2Basic Installation
Recommended specification
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4.1 Introduction
4.2 96-pinedge connector
4 Input / Output
MN1928
Table 1 - 96-pinconnector pin assignment
4.2.1 96-pinconnector pin assignment
4-2Input / Output
MN1928
4.3.1Analog inputs
4.3 Analog I/O
MN1928
Input / Output
4-4Input / Output
Figure 2 - AIN0 analog input wiring
MN1928
AIN0
MN1928
4.3.2 Analog outputs
Input / Output
Figure 4 - Analog output - Demand0 shown
4.4.1Digital inputs
4.4 Digital I/O
4-6Input / Output
MN1928
4.4.1.4 Typical digital input wiring
4.4.1.3Reset input - !RSTIN
MN1928
Input / Output
4-8Input / Output
4.4.2 Digital outputs
MN1928
4.4.2.1DOUT0 - DOUT7
Input / Output
MN1928
4.4.2.2DOUT8 - DOUT11
Figure 9 - Digital outputs DOUT8-11- DOUT8 shown
4.4.3.2DRIVEENABLEOUTPUT keyword
Table 2 - Error Out level configuration
4.4.3.3GLOBALERROROUTPUT keyword
4-10Input / Output
4.5.1 Stepper control outputs
4.5 Other I/O
MN1928
Input / Output
4-12Input / Output
A and B signal
MN1928
Baldor MicroFlex shown
MN1928
connector
Input / Output
Location
MN1928
4-14Input / Output
Figure 12 - RS232 serial port connections
Location
Input / Output
MN1928
Location
Name
MN1928
4-16Input / Output
Cable length
Maximum
Figure 14 - Example minimum system wiring
4.6 Connection summary - minimum system wiring
Enable
Host PC
connector
signal
4-18Input / Output
MN1928
5 Backplanes
5.1 Introduction
MN1928
Input / Output
connector
5.2 BPL010-501 non-isolatedbackplane
5-2Input / Output
MN1928
MN1928
connector
Input / Output
Location
connector
connector
5-4Input / Output
MN1928
connector
connector
MN1928
Input / Output
5-6Input / Output
connector
MN1928
Location
MN1928
connector
Input / Output
Location
5-8Input / Output
connector
MN1928
Location
MN1928
connector
Input / Output
Location
MN1928
5-10Input / Output
Location
Name
Input / Output
MN1928
5-12Input / Output
connector
MN1928
Location
MN1928
5.3.1.1Error relay connections
Input / Output
Figure 18 - Relay connections
5-14Input / Output
connector
MN1928
Location
MN1928
connector
Input / Output
Location
5-16Input / Output
connector
MN1928
Location
MN1928
connector
Input / Output
Location
MN1928
5-18Input / Output
5.3.5.1BPL010-502- Active high inputs
5.3.5.2BPL010-503- Active low inputs
MN1928
connector
Input / Output
Location
MN1928
5-20Input / Output
5.3.6.1BPL010-502- PNP outputs
5.3.6.2BPL010-503- NPN outputs
MN1928
connector
Input / Output
Location
5-22Input / Output
connector
MN1928
Location
MN1928
connector
Input / Output
Location
5-24Input / Output
connector
MN1928
Location
Input / Output
MN1928
Location
Name
MN1928
5-26Input / Output
6 Operation
6.1 Introduction
MN1928
Operation
6.1.5.1Installing the USB driver
6.1.5Power on checks
6.1.4 Preliminary checks
6-2Operation
6.2.1 Help file
6.2 WorkBench
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Operation
6-4Operation
6.2.2Starting WorkBench
MN1928
Operation
MN1928
Click Scan to search for the NextMove ES
6.3.1 Selecting a scale
6.3 Configuring an axis
6-6Operation
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MN1928
6.3.2Setting the drive enable output
Operation
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6-8Operation
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6.3.3Testing the drive enable output
Operation
6.4.1 Testing the output
6.4 Stepper axis - testing
6-10Operation
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6.5.1 Testing the demand output
6.5 Servo axis - testing and tuning
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Operation
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6-12Operation
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6.5.2 An introduction to closed loop control
Operation
MN1928
6-14Operation
Operation
MN1928
Figure 28 - The NextMove ES servo loop
6.6.1 Selecting servo loop gains
6.6 Servo axis - tuning for current control
6-16Operation
MN1928
Operation
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7. Click Go
6-18Operation
6.6.2 Underdamped response
MN1928
Figure 29 - Underdamped response
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6.6.3 Overdamped response
Operation
Figure 30 - Overdamped response
6-20Operation
6.6.4 Critically damped response
MN1928
Figure 31 - Critically damped ideal response
MN1928
6.7 Servo axis - eliminating steady-stateerrors
Operation
6.8.1 Calculating KVELFF
6.8 Servo axis - tuning for velocity control
6-22Operation
MN1928
Operation
MN1928
=10.24
MN1928
6-24Operation
Figure 32 - Correct value of KVELFF
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6.8.2 Adjusting KPROP
Operation
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6-26Operation
Figure 33 - Correct value of KPROP
6.9.1 Digital input configuration
6.9 Digital input/output configuration
MN1928
Operation
6-28Operation
6.9.2 Digital output configuration
MN1928
MN1928
6.10 Saving setup information
Operation
6-30Operation
6.10.1Loading saved information
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7.1 Introduction
7 Troubleshooting
Troubleshooting
MN1928
7-2Troubleshooting
7.2 NextMove ES indicators
7.2.1 Status display
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7.2.2 Surface mount LEDs D3, D4, D16 and D20
Troubleshooting
MN1928
Symptom
7-4Troubleshooting
Symptom
MN1928
Symptom
Troubleshooting
Symptom
MN1928
MN1928
7-6Troubleshooting
8.1 Introduction
8 Specifications
Specifications
Input power
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8-2Specifications
Unit
Value
8.1.8 Digital output - error output non-isolated
Signal
8-4Specifications
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Unit
Operating temperature range
Specifications
Maximum installation altitude
Weight
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8-6Specifications
A Appendix A
A.1 Axis renumbering
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Appendix A-1
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A-2Appendix
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Index
Index
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Index
Index
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MN1928
Index
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MN1928
Comments
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