ELECTRICAL OPERATION HAZARD
TABLE OF CONTENTS
SAFETY CONSIDERATIONS
Service and Maintenance Instructions
Seasonal Maintenance
UNIT ARRANGEMENT AND ACCESS
Routine Maintenance
UNIT OPERATION AND SAFETY HAZARD
SUPPLY FAN BLOWER SECTION
Fig. 3 - Filter Installation
Fig. 4 - Screens Installed on Outdoor-Air Hood
Supply Fan Belt-Drive
Fig. 7 - Tightening Locking Collar
Adjustable-Pitch Pulley on Motor
Fig. 6 - Supply-Fan Pulley Adjustment Bearings
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Routine Cleaning of Coil Surfaces
Condenser Coil Maintenance and Cleaning Recommendation
Periodic Clean Water Rinse
COOLING
Totaline Environmentally Sound Coil Cleaner Application Instructions
Fig. 8 - Cleaning Condenser Coil
Totaline Environmentally Sound Coil Cleaner Application Equipment
Two-Row Coils
PURONR R-410A REFRIGERANT
Refrigerant System Pressure Access Ports
Cleaning the Evaporator Coil
Evaporator Coil
SEAT CORE
To Use Cooling Charging Charts
Fig. 11 - CoreMax Access Port Assembly
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COOLING CHARGING CHARTS
Fig. 12 - Cooling Charging Charts
C08203 C08204
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COOLING CHARGING CHARTS cont
Fig. 12 - Cooling Charging Charts cont
C08228 C08229
Compressor
Troubleshooting Cooling System
Fig. 13 - Condenser Fan Adjustment except with Motormaster
Filter Drier
Table 1 - Cooling Service Analysis
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SMOKE DETECTORS
Fig. 15 - Powered Convenience Outlet Wiring
CONVENIENCE OUTLETS
Fig. 14 - Convenience Outlet Location
Controller
Fig. 16 - Controller Assembly
System
Sensor
Fig. 18 - Typical Supply Air Smoke Detector Sensor Location
Completing Installation of Return Air Smoke Sensor
Smoke Detector Locations
Fig. 19 - Typical Return Air Detector Location
Fig. 22 - Return Air Sensor Operating Position
FIOP Smoke Detector Wiring and Response
Fig. 23 - Typical Smoke Detector System Wiring
B D C F E A
Sensor Alarm Test Procedure
Sensor and Controller Tests Sensor Alarm Test
Controller Alarm Test
Controller Alarm Test Procedure
Cleaning the Smoke Detector
DETECTOR CLEANING
Remote Test/Reset Station Dirty Sensor Test
To Configure the Dirty Sensor Test Operation
Table 3 - Detector Indicators
INDICATORS
Alarm State
Fig. 25 - Sensor Cleaning Diagram
Sensor’s Power LED is Off
TROUBLESHOOTING
Resetting Alarm and Trouble Condition Trips
Controller’s Power LED is Off
ELECTRIC HEATERS
Fig. 27 - Typical Access Panel Location 3-6 Ton
Fig. 29 - Typical Module Installation
Relief Device
Fig. 31 - Typical Location of Heater Limit Switches
Completing Heater Installation
Fig. 30 - Typical Single Point Installation
3-phase heater shown
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PREMIERLINKT CONTROL
Fig. 33 - PremierLink Controller
C08249
Fig. 35 - PremierLink Wiring Schematic
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Fig. 36 - T-55 Space Temperature Sensor Wiring
Fig. 37 - PremierLink T55 Sensor
APPLICATION
Table 6 - PremierLink Sensor Usage
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Table 7 - Space Sensor Mode
Table 8 - Thermostat Mode
TB1 TERMINAL
Fig. 39 - PremierLink T56 Sensor
Fig. 41 - Enthalpy Switch HH57AC077 Connections
Fig. 38 - T-56 Internal Connections
Switch
Fig. 43 - Indoor/Outdoor Air Quality CO2 Sensor
Fig. 42 - Outside and Return Air Enthalpy Sensor Wiring
33ZCSENCO2 - Typical Wiring Diagram
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tions
Fig. 47 - PremierLink Filter Switch Connection
Fig. 44 - Indoor CO2 Sensor 33ZCSENCO2 Connec
Fig. 45 - Outdoor Air Quality Sensor Cover
Fig. 50 - PremierLink Power Exhaust Output Connection
Fig. 48 - PremierLink Wiring Fan Pressure Switch Connection
Fig. 49 - PremierLink Wiring Remote Occupied
Table 9 - Recommended Cables
Fig. 51 - PremierLink CCN Bus Connections
Fig. 54 - EconoMi$er IV Wiring
ECONOMIZER SYSTEMS
Fig. 52 - EconoMi$er IV Component Locations
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Fig. 55 - EconoMi$er2 with 4 to 20 mA Control Wiring
Table 11 - EconoMi$er IV Input/Output Logic
INPUTS
EconoMi$er
EconoMi$er IV Standard Sensors Outdoor Air Temperature OAT Sensor
Supply Air Temperature SAT Sensor
Fig. 56 - EconoMi$er IV Functional View
Differential Dry Bulb Control
Fig. 59 - Outside Air Temperature Changeover Setpoints
Fig. 61 - Return Air Temperature or Enthalpy Sensor Mounting Location
Fig. 58 - EconoMi$er IV Controller Potentiometer and LED Locations
Indoor Air Quality IAQ Sensor Input
Fig. 62 - Enthalpy Changeover Setpoints
Fig. 63 - EonoMi$er IV Control Differential Enthalpy Control
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Minimum Position Control
Fig. 64 - CO2 Sensor Maximum Range Settings
Exhaust Setpoint Adjustment
Damper Movement
Table 12 - EconoMi$er IV Sensor Usage
CO2 Sensor Configuration
Demand Control Ventilation DCV
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Differential Enthalpy
DCV Demand Controlled Ventilation and Power Exhaust
EconoMi$er IV Preparation
Single Enthalpy
PRE-START-UP
WIRING DIAGRAMS
EconoMi$er IV Troubleshooting Completion
PERSONAL INJURY HAZARD
START-UP, GENERAL
Internal Wiring
Refrigerant Service Ports
START-UP, PREMIERLINK CONTROLS
Initial Operation and Test
Memory Reset
Perform System Check-Out
Operating Sequence, Base Unit Controls
Operating Sequence, PremierLink Control
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IAQS = IAQD + OAQ OAQ = 400 ppm if not present
NUMBER OF
Table 13 - Available Cooling Stages
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STAGES
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S Indoor fan has been on for at least 30 seconds S Enthalpy is low
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equal to OCSP and Enthalpy = Low then PURGEMP = 100%
Table 14 - Linkage Modes
Table 15 - Loadshed Command - Gas and Electric Heat Units
FASTENER TORQUE VALUES
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Fig. 65 - 50TC Typical Unit Wiring diagram - Power A06
Table 16 - Torque Values
20 +
C08002
Fig. 66 - 50TC Unit Wiring Diagram - Control A06
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Serial Number Format
APPENDIX I. MODEL NUMBER SIGNIFICANCE
Model Number Nomenclature
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3 - 6 TONS
APPENDIX II. PHYSICAL DATA
Physical Data Cooling
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APPENDIX III. FAN PERFORMANCE
General Fan Performance Notes
3 Ton Horizontal Supply
1 Phase
APPENDIX III. FAN PERFORMANCE cont
3 Ton Vertical Supply
APPENDIX III. FAN PERFORMANCE cont
3 Phase
3 Phase
3 Ton Horizontal Supply
50TC**05
4 Ton Horizontal Supply
4 Ton Vertical Supply
1 Phase
3 Phase
Phase
50TC**05
APPENDIX III. FAN PERFORMANCE cont
50TC**06
5 Ton Horizontal Supply
5 Ton Vertical Supply
1 Phase
APPENDIX III. FAN PERFORMANCE cont
Phase
3 Phase
5 Ton Horizontal Supply
50TC**07
6 Ton Horizontal Supply
6 Ton Vertical Supply
Phase
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Pulley Adjustment
APPENDIX III. FAN PERFORMANCE cont
4 TONS
APPENDIX IV. ELECTRICAL DATA
3 TONS
50TC**04
6 TONS
APPENDIX IV. ELECTRICAL DATA cont
5 TONS
50TC**06
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MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O
APPENDIX IV. ELECTRICAL DATA cont
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MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. cont
APPENDIX IV. ELECTRICAL DATA cont
208/230
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APPENDIX IV. ELECTRICAL DATA cont
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. cont
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APPENDIX IV. ELECTRICAL DATA cont
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. cont
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APPENDIX V. WIRING DIAGRAM LIST
Wiring Diagrams
PremierLink
Fig. 69 - 50TC*A07 Outdoor Circuiting
APPENDIX VI. MOTORMASTER SENSOR LOCATIONS
Fig. 67 - 50TC*A04 Outdoor Circuiting
Fig. 68 - 50TC*A05/06 Outdoor Circuiting
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APPENDIX VI. cont MOTORMASTER SENSOR LOCATIONS
Fig. 71 - 50TC*A09/12 Outdoor Circuiting
C08263
Printed in U.S.A
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Copyright 2008 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN
Edition Date 05/08
TEMPERATURES
START-UP CHECKLIST
START-UP CHECKLIST Remove and Store in Job File
PRESSURES Cooling Mode