Service and Maintenance Instructions
TABLE OF CONTENTS
SAFETY CONSIDERATIONS
ELECTRICAL OPERATION HAZARD
UNIT OPERATION AND SAFETY HAZARD
UNIT ARRANGEMENT AND ACCESS
Routine Maintenance
Seasonal Maintenance
Supply Fan Belt-Drive
Fig. 3 - Filter Installation
Fig. 4 - Screens Installed on Outdoor-Air Hood
SUPPLY FAN BLOWER SECTION
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Adjustable-Pitch Pulley on Motor
Fig. 6 - Supply-Fan Pulley Adjustment Bearings
Fig. 7 - Tightening Locking Collar
COOLING
Condenser Coil Maintenance and Cleaning Recommendation
Periodic Clean Water Rinse
Routine Cleaning of Coil Surfaces
Two-Row Coils
Fig. 8 - Cleaning Condenser Coil
Totaline Environmentally Sound Coil Cleaner Application Equipment
Totaline Environmentally Sound Coil Cleaner Application Instructions
Evaporator Coil
Refrigerant System Pressure Access Ports
Cleaning the Evaporator Coil
PURONR R-410A REFRIGERANT
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To Use Cooling Charging Charts
Fig. 11 - CoreMax Access Port Assembly
SEAT CORE
C08203 C08204
COOLING CHARGING CHARTS
Fig. 12 - Cooling Charging Charts
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C08228 C08229
COOLING CHARGING CHARTS cont
Fig. 12 - Cooling Charging Charts cont
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Filter Drier
Troubleshooting Cooling System
Fig. 13 - Condenser Fan Adjustment except with Motormaster
Compressor
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Table 1 - Cooling Service Analysis
Fig. 14 - Convenience Outlet Location
Fig. 15 - Powered Convenience Outlet Wiring
CONVENIENCE OUTLETS
SMOKE DETECTORS
Sensor
Fig. 16 - Controller Assembly
System
Controller
Fig. 19 - Typical Return Air Detector Location
Completing Installation of Return Air Smoke Sensor
Smoke Detector Locations
Fig. 18 - Typical Supply Air Smoke Detector Sensor Location
B D C F E A
FIOP Smoke Detector Wiring and Response
Fig. 23 - Typical Smoke Detector System Wiring
Fig. 22 - Return Air Sensor Operating Position
Controller Alarm Test Procedure
Sensor and Controller Tests Sensor Alarm Test
Controller Alarm Test
Sensor Alarm Test Procedure
To Configure the Dirty Sensor Test Operation
DETECTOR CLEANING
Remote Test/Reset Station Dirty Sensor Test
Cleaning the Smoke Detector
Fig. 25 - Sensor Cleaning Diagram
INDICATORS
Alarm State
Table 3 - Detector Indicators
Controller’s Power LED is Off
TROUBLESHOOTING
Resetting Alarm and Trouble Condition Trips
Sensor’s Power LED is Off
Relief Device
Fig. 27 - Typical Access Panel Location 3-6 Ton
Fig. 29 - Typical Module Installation
ELECTRIC HEATERS
3-phase heater shown
Completing Heater Installation
Fig. 30 - Typical Single Point Installation
Fig. 31 - Typical Location of Heater Limit Switches
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PREMIERLINKT CONTROL
Fig. 33 - PremierLink Controller
C08249
Fig. 35 - PremierLink Wiring Schematic
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Fig. 36 - T-55 Space Temperature Sensor Wiring
Fig. 37 - PremierLink T55 Sensor
APPLICATION
Table 6 - PremierLink Sensor Usage
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TB1 TERMINAL
Table 7 - Space Sensor Mode
Table 8 - Thermostat Mode
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Switch
Fig. 41 - Enthalpy Switch HH57AC077 Connections
Fig. 38 - T-56 Internal Connections
Fig. 39 - PremierLink T56 Sensor
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Fig. 42 - Outside and Return Air Enthalpy Sensor Wiring
33ZCSENCO2 - Typical Wiring Diagram
Fig. 43 - Indoor/Outdoor Air Quality CO2 Sensor
Fig. 45 - Outdoor Air Quality Sensor Cover
Fig. 47 - PremierLink Filter Switch Connection
Fig. 44 - Indoor CO2 Sensor 33ZCSENCO2 Connec
tions
Table 9 - Recommended Cables
Fig. 48 - PremierLink Wiring Fan Pressure Switch Connection
Fig. 49 - PremierLink Wiring Remote Occupied
Fig. 50 - PremierLink Power Exhaust Output Connection
Fig. 52 - EconoMi$er IV Component Locations
Fig. 54 - EconoMi$er IV Wiring
ECONOMIZER SYSTEMS
Fig. 51 - PremierLink CCN Bus Connections
INPUTS
Fig. 55 - EconoMi$er2 with 4 to 20 mA Control Wiring
Table 11 - EconoMi$er IV Input/Output Logic
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Fig. 56 - EconoMi$er IV Functional View
EconoMi$er IV Standard Sensors Outdoor Air Temperature OAT Sensor
Supply Air Temperature SAT Sensor
EconoMi$er
Fig. 58 - EconoMi$er IV Controller Potentiometer and LED Locations
Fig. 59 - Outside Air Temperature Changeover Setpoints
Fig. 61 - Return Air Temperature or Enthalpy Sensor Mounting Location
Differential Dry Bulb Control
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Fig. 62 - Enthalpy Changeover Setpoints
Fig. 63 - EonoMi$er IV Control Differential Enthalpy Control
Indoor Air Quality IAQ Sensor Input
Damper Movement
Fig. 64 - CO2 Sensor Maximum Range Settings
Exhaust Setpoint Adjustment
Minimum Position Control
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CO2 Sensor Configuration
Demand Control Ventilation DCV
Table 12 - EconoMi$er IV Sensor Usage
Single Enthalpy
DCV Demand Controlled Ventilation and Power Exhaust
EconoMi$er IV Preparation
Differential Enthalpy
PERSONAL INJURY HAZARD
WIRING DIAGRAMS
EconoMi$er IV Troubleshooting Completion
PRE-START-UP
START-UP, PREMIERLINK CONTROLS
Internal Wiring
Refrigerant Service Ports
START-UP, GENERAL
Operating Sequence, Base Unit Controls
Memory Reset
Perform System Check-Out
Initial Operation and Test
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Operating Sequence, PremierLink Control
IAQS = IAQD + OAQ OAQ = 400 ppm if not present
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STAGES
Table 13 - Available Cooling Stages
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NUMBER OF
S Indoor fan has been on for at least 30 seconds S Enthalpy is low
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equal to OCSP and Enthalpy = Low then PURGEMP = 100%
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Table 15 - Loadshed Command - Gas and Electric Heat Units
FASTENER TORQUE VALUES
Table 14 - Linkage Modes
20 +
Fig. 65 - 50TC Typical Unit Wiring diagram - Power A06
Table 16 - Torque Values
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C08002
Fig. 66 - 50TC Unit Wiring Diagram - Control A06
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APPENDIX I. MODEL NUMBER SIGNIFICANCE
Model Number Nomenclature
Serial Number Format
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APPENDIX II. PHYSICAL DATA
Physical Data Cooling
3 - 6 TONS
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APPENDIX III. FAN PERFORMANCE
General Fan Performance Notes
3 Ton Vertical Supply
1 Phase
APPENDIX III. FAN PERFORMANCE cont
3 Ton Horizontal Supply
3 Ton Horizontal Supply
3 Phase
3 Phase
APPENDIX III. FAN PERFORMANCE cont
1 Phase
4 Ton Horizontal Supply
4 Ton Vertical Supply
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APPENDIX III. FAN PERFORMANCE cont
Phase
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3 Phase
1 Phase
5 Ton Horizontal Supply
5 Ton Vertical Supply
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5 Ton Horizontal Supply
Phase
3 Phase
APPENDIX III. FAN PERFORMANCE cont
Phase
6 Ton Horizontal Supply
6 Ton Vertical Supply
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Pulley Adjustment
APPENDIX III. FAN PERFORMANCE cont
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APPENDIX IV. ELECTRICAL DATA
3 TONS
4 TONS
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APPENDIX IV. ELECTRICAL DATA cont
5 TONS
6 TONS
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MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O
APPENDIX IV. ELECTRICAL DATA cont
208/230
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. cont
APPENDIX IV. ELECTRICAL DATA cont
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APPENDIX IV. ELECTRICAL DATA cont
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. cont
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APPENDIX IV. ELECTRICAL DATA cont
MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O. cont
PremierLink
APPENDIX V. WIRING DIAGRAM LIST
Wiring Diagrams
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Fig. 68 - 50TC*A05/06 Outdoor Circuiting
APPENDIX VI. MOTORMASTER SENSOR LOCATIONS
Fig. 67 - 50TC*A04 Outdoor Circuiting
Fig. 69 - 50TC*A07 Outdoor Circuiting
C08263
APPENDIX VI. cont MOTORMASTER SENSOR LOCATIONS
Fig. 71 - 50TC*A09/12 Outdoor Circuiting
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Edition Date 05/08
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Copyright 2008 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN
Printed in U.S.A
PRESSURES Cooling Mode
START-UP CHECKLIST
START-UP CHECKLIST Remove and Store in Job File
TEMPERATURES