4
6.MeasuretheappropriatelengthofwiresothatthewireharnesswillreachtherouterfromthePDC.
7.Removeonehalf(1/2)inchofinsulationfromeach
wirethatneedstobespliced.
8.Placeapieceofadhesivelinedheatshrinktubingon
onesideofthewire.Makesurethetubingwillbelong
enoughtocoverandsealtheentirerepairarea.
9.Placethestrandsofwireoverlappingeachother
insideofthespliceclip(1).
10.Usingcrimpingtool(1),Moparp/n05019912AA,crimp
thespliceclipandwirestogether.
11.Solder(3)theconnection(2)togetherusingrosincore
typesolder(1)only.
CAUTION:Donotuseacidcoresolder.
12.Centertheheatshrinktubing(2)overthejointand
heatusingaheatgun.Heatthejointuntilthetubingis
tightlysealedandsealant(1)comesoutofbothends
ofthetubing.
13.Attachtheblackwiretothenegativebatteryterminalstud.
14.InstallthePDCbackcover,beingcarefulnottopinchanywiresbetweenthePDCandthePDCcover.
15.InstallthePDC.
16.Connectthenegativebatterycable.
17.Installthesparetirecover.
Aug08,2008K6860631Rev.1