Contents
Gas Floor Model Kettles
Installation, Operation & Service
Operators Manual
Phone 216 481-4900 Fax
PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE
ENSURE KETTLE IS AT ROOM TEMPERATURE AND
FOR YOUR SAFETY
PRIOR TO REMOVING ANY FITTINGS
Maintenance
TABLE OF CONTENTS
Operating Instructions Cleaning Instructions Service Parts
Installation
INSPECTION
INSTALLATION
INSTALLATION
CLEARANCE REQUIREMENTS/ DRAIN LOCATIONS
ELECTRICAL
CLEANING
INSTALLATION CHECKS
WATER
ELECTRIC
Specification Drawing
DIMENSIONS
WATER H C
ELECTRIC
Specification Drawing
DIMENSIONS
WATER H C
MODEL NO
Specification Drawing
DIMENSIONS
KGL-40SH
Short Series, KGL-40-TSH
Specification Drawing
SPECIFICATIONS
DESCRIPTION
OPERATING INSTRUCTIONS
ITEM #
FUNCTION
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE
OPERATING THE KETTLE
APPROXIMATE BOILING TIMES
KGL, KGL-T
CLEANING INSTRUCTIONS
CARE AND CLEANING
KETTLE
SERVICE PARTS
WRAP COVERS
FRONT
DESCRIPTION
PRESSURE RELIEF ASSEMBLY
ITEM NO
DESCRIPTION
HINGE ASSEMBLY
ITEM NO
HINGE SPRING
ITEM ON
ELECTRICAL COMPONENT BOX
SIGHT GLASS
DESCRIPTION
PART
TRUNNION ASSEMBLY
TANGENT DRAW-OFF VALVE
DESCRIPTION
Tilting Models
GAS CONTROL ASSEMBLY
Stationary Models
3428
ITEM ON
GAS CONTROL ASSEMBLY
BLOWER MOUNTING PIPE ASSEMBLY
DESCRIPTION
GEARBOX ASSEMBLY
DESCRIPTION
GEARBOX ASSEMBLY
ITEM NO
KE52836-2
RUBBER BOOT USED PRIOR TO JANUARY
CONSOLE CONTROLS
SWITCH, TOGGLE USED PRIOR TO JANUARY
ITEM NO
INSPECTION AND MAINTENANCE CHECKLIST
MAINTENANCE
INSPECTION AND MAINTENANCE CHECKLIST
Incorrect Installations
KETTLE SAFETY INSPECTION CHECKLIST
SAFETY VALVE
Plug
Incorrect Installation
SAFETY THERMOSTAT
Air Switch
Low Water Level Probe
HINGE ADJUSTMENT
TROUBLESHOOTING GUIDES
LUBRICATION PROCEDURE
HOUSING
Kettle Wont Heat
TROUBLESHOOTING GUIDES continued
PROBLEM KGL
PROBLEM KGL Kettle Has Delayed Ignition
TROUBLESHOOTING GUIDES continued
PROBLEM KGL Kettle Not Hot Enough
Delayed Igniton
PROBLEM Red Add Water LED Stays On
TROUBLESHOOTING GUIDES continued
PROBLEM KGL Kettle Gets Too Hot
KETTLE VENTING INSTRUCTIONS Pressure
VACUUM LEAK TEST PROCEDURE
REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
WARNING IMPROPER REFILLING OF
RESERVOIR FILL PROCEDURES
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT
WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK
PRESSURE RELIEF VALVE PERIODIC TESTING
CALIBRATING PROCEDURE
HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES
DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN
KETTLE JACKET FILLING & DRAINING PROCEDURES
Recommended Corrosion Inhibitors for Closed Systems
WARNING IMPROPER REFILLING OF
5. 2Remove. RemoveGAS ORIFICEPlug and Spring“O” RING
GAS KETTLE ORIFICE REPLACEMENT
1. Remove Console Cover
3. Remove Orifice
Conversion Parts Required
FIELD CONVERSION INSTRUCTIONS Natural Gas to Propane Gas
When ordering conversion parts, it is
KGL-40
Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz
WIRING DIAGRAMS
Diagram #1
ITEM NO
Diagram #1 continued
Floor Gas Kettle except KGL-25/T 110-120 Volts, 60Hz
DESCRIPTION
ITEM NO
Diagram #2 see Diagram #1 for common parts
Floor Gas Kettle except KGL-25/T 200-240 Volts, 60Hz
DESCRIPTION
ITEM NO
Diagram #3 see Diagram #1 for common parts
Floor Gas Kettle except KGL-25/T 200-240 Volts, 50Hz
DESCRIPTION
Symbol Legend page 1 of
Symbol Legend page 2 of
PISTON, TD-3
SPARE PARTS LIST
PISTON, TD-2